The Development of a Data-Driven Surrogate Model for Enhancing Electric Vehicle Cabin Airflow Analysis

This paper presents a data-driven surrogate model for predicting cabin airflow and its integration into system-level electric vehicle simulations for energy management analysis. The model employs a graph-based neural network with a mirror-symmetric predictor–corrector architecture and is trained on a dataset generated using computational fluid dynamics (CFD) covering a defined range of inlet velocities and temperatures. The surrogate appropriately reconstructs temperature fields and captures the dominant airflow structures at significantly lower computational cost than CFD. Quantitative evaluation shows high accuracy in passenger-relevant regions, while localized discrepancies remain confined mainly to shear-layer zones. The model enables near-real-time inference and is coupled with a system-level modeling framework for control-oriented simulations that are impractical with CFD. The study is tailored to a specific geometry and operating range, showing that targeted training strategies and physics-based extensions improve robustness, particularly under limited data conditions.

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Publication Details

Journal
Fluids
Published
2026-04-25
DOI
https://doi.org/10.3390/fluids11050107
Primary Topic
Model Reduction and Neural Networks
Type
article
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article

The Development of a Data-Driven Surrogate Model for Enhancing Electric Vehicle Cabin Airflow Analysis

Dominik Dvorak, Mirza Popovac, Dragan Šimić, Thomas Bäuml
Fluids
Model Reduction and Neural Networks
article

The Development of a Data-Driven Surrogate Model for Enhancing Electric Vehicle Cabin Airflow Analysis

Dominik Dvorak, Mirza Popovac, Dragan Šimić, Thomas Bäuml
article en

Abstract

This paper presents a data-driven surrogate model for predicting cabin airflow and its integration into system-level electric vehicle simulations for energy management analysis. The model employs a graph-based neural network with a mirror-symmetric predictor–corrector architecture and is trained on a dataset generated using computational fluid dynamics (CFD) covering a defined range of inlet velocities and temperatures. The surrogate appropriately reconstructs temperature fields and captures the dominant airflow structures at significantly lower computational cost than CFD. Quantitative evaluation shows high accuracy in passenger-relevant regions, while localized discrepancies remain confined mainly to shear-layer zones. The model enables near-real-time inference and is coupled with a system-level modeling framework for control-oriented simulations that are impractical with CFD. The study is tailored to a specific geometry and operating range, showing that targeted training strategies and physics-based extensions improve robustness, particularly under limited data conditions.

FluidsVol. 11(5)
AIT Austrian Institute of Technology GmbH (AT)
Affordable and clean energy
Openalex Percentile: Top 5%
Model Reduction and Neural Networks
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