X-ray tomography of damage dynamics in advanced materials using a laser wakefield accelerator

Additively manufactured (AM) metals offer the potential for customizable, cost-effective components, but qualification and certification are crucial. Key to this process is understanding pore dynamics under stress, typically analyzed using micro-computed tomography. This study introduces laboratory-scale “betatron” x-rays from laser wakefield acceleration as a high-throughput alternative for x-ray tomography of advanced materials, such as AM AlSi10Mg alloys. Coupled with 3D finite element modeling, this method provides detailed insights into stress-porosity interactions. The approach delivers high-resolution scans, revealing that pore shape and local triaxiality significantly influence fracture dynamics, supporting advanced material characterization. This work also demonstrates the potential and versatility of laser-betatron x-ray $$\upmu$$CT for generating large datasets to accelerate our understanding of the stochastic, process-specific nature of pore formation in AM alloys.

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Publication Details

Journal
Scientific Reports
Published
2026-04-24
DOI
https://doi.org/10.1038/s41598-026-47926-4
Primary Topic
Laser-Plasma Interactions and Diagnostics
Type
article
Field-Weighted Citation Impact
0.00

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article

X-ray tomography of damage dynamics in advanced materials using a laser wakefield accelerator

N. F. Beier, Jason W. Moore, Michael Lipsett, S. Fourmaux et al.
Scientific Reports
Laser-Plasma Interactions and Diagnostics
article

X-ray tomography of damage dynamics in advanced materials using a laser wakefield accelerator

N. F. Beier, Jason W. Moore, Michael Lipsett, S. Fourmaux, Vigneshvar Senthilkumaran, Joël Maltais, Tait Richards, Le Zhou, Alvaro R. Arce-Borkent, Peter Kenesei, Amina E. Hussein, Sean Dobson
article en

Abstract

Additively manufactured (AM) metals offer the potential for customizable, cost-effective components, but qualification and certification are crucial. Key to this process is understanding pore dynamics under stress, typically analyzed using micro-computed tomography. This study introduces laboratory-scale “betatron” x-rays from laser wakefield acceleration as a high-throughput alternative for x-ray tomography of advanced materials, such as AM AlSi10Mg alloys. Coupled with 3D finite element modeling, this method provides detailed insights into stress-porosity interactions. The approach delivers high-resolution scans, revealing that pore shape and local triaxiality significantly influence fracture dynamics, supporting advanced material characterization. This work also demonstrates the potential and versatility of laser-betatron x-ray $$\upmu$$CT for generating large datasets to accelerate our understanding of the stochastic, process-specific nature of pore formation in AM alloys.

Scientific Reports
Marquette University (US), Argonne National Laboratory (US), University of Alberta (CA), Institut National de la Recherche Scientifique (CA), American Institute of Aeronautics and Astronautics (US)
National Science Foundation, U.S. Department of Energy, Marquette University, Ministère de l'Économie, de l’Innovation et des Exportations du Québec, University of Alberta, Canada Research Chairs, University of Waterloo, Alberta Innovates, Office of Science, Natural Sciences and Engineering Research Council of Canada, Division of Civil, Mechanical and Manufacturing Innovation, Fusion Energy Sciences, Lawrence Livermore National Laboratory
Sustainable cities and communities
Openalex Percentile: Top 16%
Laser-Plasma Interactions and Diagnostics
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