The Use of 3D-Printed Polymer Components for the Removal of Heavy Metals and Dyes from Water: A Systematic Literature Review

Water is one of the most valuable resources on the planet; without it, life as we know it could not exist. Consequently, its increasing scarcity and pollution, which are mainly due to industrialization and changing consumption patterns, intensify the stress on water resources. At the same time, industrial activities contribute to water contamination with pollutants such as heavy metals, further reducing water availability. Due to their risks to human health and ecosystems, effective removal strategies are essential. Among the emerging approaches, polymer-based additive manufacturing (AM), commonly known as 3D printing (3DP), has gained attention for water treatment due to its versatility, precise control over structure and porosity, and ease of processing, while remaining at a low cost. Additionally, the polymers used have interesting adsorbent properties and allow for the incorporation of functional additives, further enhancing their performance. This review analyses the recent advances in 3D-printed polymeric materials for the removal of heavy metals and dyes, focusing on material composition, manufacturing technologies, geometry, removal mechanisms, performance, and regeneration. It was concluded that metal ions and cationic dyes are primarily removed through adsorption, due to interactions with negatively charged surfaces that are often enhanced by high-affinity additives. Anionic dyes are generally less effectively removed by adsorption and often rely on degradation mechanisms. However, adsorption of anionic dyes can occur, for instance when the adsorbent surface is modified to introduce positively charged functional groups. The ability of 3DP to create hierarchical porous structures combining micro-, meso-, and macropores improves fluid flow and contact area, thereby enhancing the removal efficiency.