Hierarchical Hybrid Electrodes (HHE) for Enhancing the Performance of Water Electrolysis Systems

Electrolysis of water is a promising emission-free approach of hydrogen production, making water electrolyzers important for many renewable energy systems. Electrochemical electrodes enriched with nanocatalysts can significantly advance such technologies, but the use of nanomaterials, deployed as packed powders or painted films, is generally limited by durability and reusability challenges. To overcome these deficiencies, we have fabricated hierarchical hybrid electrode (HHE) monoliths comprising carpet-like arrays of multiwalled carbon nanotubes covalently bonded to porous reticulated carbon foams that are further functionalized with strongly attached nanocatalysts. This paper presents our investigation of HHE materials with CNT carpets and palladium nanoparticle (PdNP) catalysts in two key electrolysis reactions: hydrogen evolution reaction (HER) and oxygen evolution reaction (OER). Their performances in different electrolytes have been evaluated using cyclic voltammetry, linear sweep voltammetry and Tafel analysis. This architecture provided multi-faceted advantages, and the contribution of each nanocomponent in the monolith has been analyzed. The presence of Pd-NP in the HHE also improved the electrode’s tolerance to Cl− ions, which is very promising for saline water electrolysis. These studies indicate that the HHE architecture of electrochemical electrodes can be a versatile and tunable option for future electrochemical systems relevant to renewable energy applications.