Intelligent Defect Identification in Girth Welds of Phased Array Ultrasonic Testing Images Using Median Filtering, Spatial Enrichment, and YOLOv8

Girth welds are susceptible to defects under high internal pressure and stress. While phased array ultrasonic testing (PAUT) is widely used for non-destructive evaluation, manual inspection remains inefficient and highly dependent on expertise. Furthermore, existing deep learning models often struggle with low accuracy and high complexity. This paper proposes a PAUT defect classification method based on YOLOv8. First, median filtering is employed for denoising, and the results show that noise is effectively reduced while preserving key features, achieving PSNR values of 35.132, 35.938, and 36.138 for slag inclusion, pores, and lack of fusion (LOF), respectively. Subsequently, the spatial enrichment algorithm (SEA) is applied to enhance image details without amplifying noise, yielding a PSNR of 33.71 and an SSIM of 0.96. Finally, the YOLOv8 model is implemented for defect recognition. Experimental results demonstrate that the proposed approach achieves a superior balance between precision and recall with high reliability. This method offers a robust and efficient solution for automated PAUT evaluation in practical engineering applications.

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Publication Details

Journal
Metals
Published
2026-04-22
DOI
https://doi.org/10.3390/met16050458
Primary Topic
Ultrasonics and Acoustic Wave Propagation
Type
article
Field-Weighted Citation Impact
0.00

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article

Intelligent Defect Identification in Girth Welds of Phased Array Ultrasonic Testing Images Using Median Filtering, Spatial Enrichment, and YOLOv8

Xueda Li, Shengyuan Niu, Mingzhe Bu, Bin Han
Metals
Ultrasonics and Acoustic Wave Propagation
article

Intelligent Defect Identification in Girth Welds of Phased Array Ultrasonic Testing Images Using Median Filtering, Spatial Enrichment, and YOLOv8

Xueda Li, Shengyuan Niu, Mingzhe Bu, Bin Han
article en

Abstract

Girth welds are susceptible to defects under high internal pressure and stress. While phased array ultrasonic testing (PAUT) is widely used for non-destructive evaluation, manual inspection remains inefficient and highly dependent on expertise. Furthermore, existing deep learning models often struggle with low accuracy and high complexity. This paper proposes a PAUT defect classification method based on YOLOv8. First, median filtering is employed for denoising, and the results show that noise is effectively reduced while preserving key features, achieving PSNR values of 35.132, 35.938, and 36.138 for slag inclusion, pores, and lack of fusion (LOF), respectively. Subsequently, the spatial enrichment algorithm (SEA) is applied to enhance image details without amplifying noise, yielding a PSNR of 33.71 and an SSIM of 0.96. Finally, the YOLOv8 model is implemented for defect recognition. Experimental results demonstrate that the proposed approach achieves a superior balance between precision and recall with high reliability. This method offers a robust and efficient solution for automated PAUT evaluation in practical engineering applications.

MetalsVol. 16(5)
China University of Petroleum, East China (CN)
National Key Research and Development Program of China
Life below water
Openalex Percentile: Top 10%
Ultrasonics and Acoustic Wave Propagation
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