Simulation Analysis and Test of Tracked Chassis of Silage Harvester in Hilly and Mountainous Areas

Aiming at the problem of the insufficient passability and stability of the tracked chassis of silage harvesters caused by complex hilly and mountainous areas and a severe working environment, the crawler chassis of self-propelled silage harvesters was taken as the research object, the straight-line driving, longitudinal climbing, and lateral climbing processes of the chassis were theoretically analyzed, and the critical parameters that affect the normal climbing of the chassis were calculated. Meanwhile, the multi-body dynamics model of the tracked chassis was established by using the software SolidWorks 2020 and RecurDyn 2023, and its climbing and obstacle crossing performance were analyzed. The relevant motion parameters of the tracked chassis suitable for longitudinal and transverse slopes in hilly and mountainous areas were obtained, and field tests were conducted on the tracked chassis to verify the reliability of the simulation model. According to the simulation results, the tracked chassis achieves ultimate slope angles of 28° longitudinally and 23° laterally. It demonstrates the capability to navigate 140 mm high ridges and 250 mm wide trenches smoothly, while its straight-line driving offset rate conforms to prevailing agricultural machinery industry standards. Field test results indicated that the tracked chassis achieved a maximum longitudinal climbing angle of 26°. The relative error of less than 8% between the experimental and simulated data confirms a strong correlation. The maximum offset rate for straight-line travel is 1.95%, meeting the requirements of the agricultural machinery industry standards. The test verified the feasibility of the dynamic model of the crawler chassis of the silage harvester, providing a theoretical basis and technical support for the optimal design of the crawler chassis of the self-propelled silage harvester in hilly and mountainous areas.