Flower-like Stearic Acid/Rosehip Oil Self-Assembled Layers for Copper Corrosion Protection

The corrosion protection of copper in acidic urban rain environments was studied using self-assembled hydrophobic layers (SAHLs) based on stearic acid (SA), with and without rosehip seed oil (RH). The limited durability of fatty acid-based self-assembled layers under acidic conditions was addressed by correlating surface wettability, morphology, and electrochemical behaviour. Contact angle and SEM analyses showed that SA alone forms a moderately hydrophobic but structurally irregular layer, whereas the addition of 2.0 wt.% RH produces a hierarchical micro/nanostructure with near-superhydrophobic characteristics (CA ≈ 149°). Electrochemical measurements in simulated acid rain solutions (pH 5, 3, and 1) revealed a strong pH dependence of protective performance. While SA-derived layers provided effective protection at pH 5, they deteriorated at lower pH due to protonation of carboxylate anchoring groups and electrolyte ingress. In contrast, SAHLs containing 2.0 wt.% RH maintained polarisation resistance in the MΩ cm2 range and inhibition efficiencies above 99% at pH 3, and remained effective even at pH 1. Long-term EIS results indicate a predominantly diffusion-controlled, barrier-type inhibition mechanism associated with defects sealing and interfacial reorganisation. Notably, the rosehip seed oil used is a commercially available, bio-based material with expired shelf life, highlighting the potential of waste-derived resources for sustainable corrosion protection.