Advanced Separators for Liquid and Quasi‐Solid Lithium Rechargeable Batteries: Design and Development

transference to ionic conductivity and rate capability are systematically discussed, alongside mechanical and thermal requirements such as puncture resistance, dimensional stability, shutdown behavior, and flame retardance. We compare major fabrication routes-including dry and wet stretching, phase inversion, electrospinning, ceramic/oxide coating, UV/thermal crosslinking, and vacuum filtration/solution casting-and relate their process windows to separator microstructure, electrochemical performance, and scalability. Separator-electrolyte-anode interactions are analyzed with emphasis on dendrite suppression, flux homogenization, and interface stabilization in lithium‑metal and quasi‑solid cells. Finally, market and techno‑economic trends are summarized, highlighting the trade‑offs between advanced functionality and roll‑to‑roll manufacturability, as well as emerging directions toward intelligent (advanced) separators and PFAS‑free, recyclable architectures. This review outlines quantitative targets and design strategies needed to translate next‑generation separator concepts into safe, high‑energy, and commercially viable lithium battery technologies.

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Publication Details

Journal
Advanced Materials
Published
2026-04-21
DOI
https://doi.org/10.1002/adma.73124
Primary Topic
Advanced Battery Materials and Technologies
Type
article
Field-Weighted Citation Impact
0.00

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article

Advanced Separators for Liquid and Quasi‐Solid Lithium Rechargeable Batteries: Design and Development

Karthik Vishweswariah, Ningaraju Gejjiganahalli Ningappa, Jeremy I. G. Dawkins, Karim Zaghib et al.
Advanced Materials
Advanced Battery Materials and Technologies
article

Advanced Separators for Liquid and Quasi‐Solid Lithium Rechargeable Batteries: Design and Development

Karthik Vishweswariah, Ningaraju Gejjiganahalli Ningappa, Jeremy I. G. Dawkins, Karim Zaghib, Thiago M. G. Selva, Anil Kumar M. R.
article en

Abstract

transference to ionic conductivity and rate capability are systematically discussed, alongside mechanical and thermal requirements such as puncture resistance, dimensional stability, shutdown behavior, and flame retardance. We compare major fabrication routes-including dry and wet stretching, phase inversion, electrospinning, ceramic/oxide coating, UV/thermal crosslinking, and vacuum filtration/solution casting-and relate their process windows to separator microstructure, electrochemical performance, and scalability. Separator-electrolyte-anode interactions are analyzed with emphasis on dendrite suppression, flux homogenization, and interface stabilization in lithium‑metal and quasi‑solid cells. Finally, market and techno‑economic trends are summarized, highlighting the trade‑offs between advanced functionality and roll‑to‑roll manufacturability, as well as emerging directions toward intelligent (advanced) separators and PFAS‑free, recyclable architectures. This review outlines quantitative targets and design strategies needed to translate next‑generation separator concepts into safe, high‑energy, and commercially viable lithium battery technologies.

Advanced Materials
Concordia University (CA)
Concordia University
Openalex Percentile: Top 10%
Advanced Battery Materials and Technologies
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Advanced Separators for Liquid and Quasi‐Solid Lithium Rechargeable Batteries: Design and Development — Karthik Vishweswariah, Ningaraju Gejjiganahalli Ningappa, et al. · Advanced Materials (2026) | TGRS Research Map | TGRS