Numerical and Experimental Assessment of Structural Performance and Axial Compression Capacity of Screw-Connected Built-Up Cold-Formed Steel Members

Recently, cold-formed steel (CFS) structural systems have been increasingly used in building applications due to their lightweight characteristics, ease of fabrication, and efficient construction processes. Among these systems, built-up CFS columns are widely adopted to enhance load-carrying capacity; however, their axial compression behavior and failure mechanisms have not yet been fully clarified. This study aims to investigate the axial compression performance of built-up cold-formed steel columns through a combined experimental and numerical approach. This study investigates the axial compression performance of built-up cold-formed steel columns using a combined experimental and numerical approach. Following the full-scale testing of five different configurations, finite element models were developed in ABAQUS using the obtained material properties. The experimental results were used to validate and calibrate the finite element models, which provided a detailed simulation of the nonlinear structural behavior of the columns. The experimental load–displacement responses were compared with the numerical results to evaluate the accuracy of the finite element models and to identify the axial load-carrying capacity and dominant failure modes of the built-up columns. Furthermore, the tensile pull-out behavior of 3.9 mm diameter self-drilling screws utilized in the built-up column connections was examined through expedient fastener tests to facilitate a more profound understanding of the load transfer mechanism. The results highlight the influence of built-up configuration and connection behavior on the axial compression performance of CFS columns, providing practical insights for improving the design and numerical modeling of screw-connected built-up cold-formed steel column systems.