Dry Vacuum Processing of Perovskite Films: Insights Into Growth and Precision Control Enabling Batch‐Stable High‐Efficiency Solar Cells

ABSTRACT Perovskite solar cells have entered intense global competition for commercialization, yet most research heavily relies on solution processing, whereas dry vacuum processes are favored by industry owing to their successful track record in thin‐film device manufacturing. This gap reflects the perception that perovskite vacuum growth is difficult to control and intrinsically less efficient. Here, we bridge this gap by reporting a standardized dry vacuum sublimation strategy that utilizes a simple thickness sensor with fully in situ recorded log data during the vacuum deposition process. This enables rigorous comparison of two representative routes, sequential deposition and co‐deposition, and provides a basis for presenting the growth mechanism of vacuum‐sublimated perovskite films. The perovskite absorbers are fabricated without additives in the bulk, which simplifies processing. Compositional screening shows that sequential deposition yields more compact structures and enhanced optoelectronic quality relative to co‐deposition. Devices incorporating the optimized sequential films deliver a champion power conversion efficiency of 25.4%. Crucially, the process demonstrates exceptional reproducibility, with a standard deviation of 0.36% across 90 cells from eight independent runs. These results establish vacuum processing as a competitive route for industrial manufacturing and are expected to accelerate its adoption in laboratory research.

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Publication Details

Journal
Carbon Energy
Published
2026-04-20
DOI
https://doi.org/10.1002/cey2.70236
Primary Topic
Perovskite Materials and Applications
Type
article
Field-Weighted Citation Impact
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article

Dry Vacuum Processing of Perovskite Films: Insights Into Growth and Precision Control Enabling Batch‐Stable High‐Efficiency Solar Cells

Gill Sang Han, Nam Joong Jeon, Jong Hun Yeo, Kyung Mun Yeom et al.
Carbon Energy
Perovskite Materials and Applications
article

Dry Vacuum Processing of Perovskite Films: Insights Into Growth and Precision Control Enabling Batch‐Stable High‐Efficiency Solar Cells

Gill Sang Han, Nam Joong Jeon, Jong Hun Yeo, Kyung Mun Yeom, Su Ji Moon, Jin‐Won Lee, Dong Hoe Kim, Seung‐Woo Kim, Hee Jeong Jeong, Henk J. Bolink, Beom‐Soo Kim
article en

Abstract

ABSTRACT Perovskite solar cells have entered intense global competition for commercialization, yet most research heavily relies on solution processing, whereas dry vacuum processes are favored by industry owing to their successful track record in thin‐film device manufacturing. This gap reflects the perception that perovskite vacuum growth is difficult to control and intrinsically less efficient. Here, we bridge this gap by reporting a standardized dry vacuum sublimation strategy that utilizes a simple thickness sensor with fully in situ recorded log data during the vacuum deposition process. This enables rigorous comparison of two representative routes, sequential deposition and co‐deposition, and provides a basis for presenting the growth mechanism of vacuum‐sublimated perovskite films. The perovskite absorbers are fabricated without additives in the bulk, which simplifies processing. Compositional screening shows that sequential deposition yields more compact structures and enhanced optoelectronic quality relative to co‐deposition. Devices incorporating the optimized sequential films deliver a champion power conversion efficiency of 25.4%. Crucially, the process demonstrates exceptional reproducibility, with a standard deviation of 0.36% across 90 cells from eight independent runs. These results establish vacuum processing as a competitive route for industrial manufacturing and are expected to accelerate its adoption in laboratory research.

Carbon Energy
Korea University (KR), Parc Científic de la Universitat de València (ES), Korea Research Institute of Chemical Technology (KR)
Industry, innovation and infrastructure
Openalex Percentile: Top 13%
Perovskite Materials and Applications
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