Skin, Clothing, and Surface Contamination with Metals at a Powder Additive Manufacturing Facility

Powder bed fusion (PBF) and directed energy deposition (DED) additive manufacturing use feedstock powders that contain metals associated with skin diseases. We performed a survey of surface contamination and limited task-based dermal exposure assessment (four employees) at a PBF and DED facility. Skin wipes of wrists for two employees in the PBF room had higher post-task levels of chromium, cobalt, molybdenum, and nickel. Personal clothing worn by PBF employees showed evidence of contamination with metals as did personal protective equipment (PPE). Microscopy analysis documented contamination of metals throughout most areas of the facility. Levels of metals on surfaces throughout the facility were (ng/cm2) <5.0–7247 (aluminum), <0.2–4899 (chromium), <background-6.0 (chromium VI), 0.03–468.1 (cobalt), 1.6–100.0 (copper), 32.9–19,000 (iron), 0.01–789.0 (molybdenum), 0.1–12,058 (nickel), 0.1–482.8 (titanium), and 0.07–9.3 (vanadium). Levels were significantly lower in administrative areas compared with the production area but generally did not differ among powder handling and non-powder handling rooms in production. The small number of participants in the dermal exposure assessment and uniqueness of the facility might limit generalizability of the results. At least for this facility, steps to lower skin contact with metals can include washing, consistent use of PPE, and increasing awareness of dermal hazards among workers. Approaches to reduce migration of metals throughout a facility can include using adhesive (“tacky”) mats and boot covers and frequent wet cleaning of floors, tools, handles, and high touch surfaces.