Intelligent Tire-Based Road Friction Estimation for Enhanced Stability Control of E-Chassis on Snowy Roads

For electric vehicles, accurate real-time estimation of the road friction coefficient is critical for maintaining stability, as the millisecond-level response of electric motors and the integration of regenerative braking demand higher perception fidelity than traditional internal combustion vehicles. This paper proposes a methodological framework for road friction estimation specifically designed for intelligent E-Chassis based on micro-signal features of intelligent tires and deep learning. An intelligent tire system, integrated with tri-axial accelerometers and strain gauges, was installed on the front-left wheel of a test vehicle to capture raw dynamic signals during transitions from cement to snow-covered surfaces across a velocity gradient of 10–50 km/h. The Savitzky–Golay convolutional smoothing algorithm was applied to reconstruct the high-frequency raw signals, enabling the extraction of a five-dimensional feature vector comprising vehicle velocity, peak strain, contact patch width, peak-to-peak acceleration, and signal standard deviation. The study revealed a natural filtering effect originating from the porous elastic properties of snow, resulting in a 60–70% reduction in signal standard deviation compared to cement, accompanied by a cliff-like feature collapse at the moment of snow entry. A BP neural network model with a 5-7-1 architecture achieved an identification accuracy of 96.2% on the test set, facilitating a rapid real-time prediction of the friction coefficient transitioning from 0.75 to 0.23. Unlike traditional methods, the proposed approach does not rely on high slip ratios and can complete identification within the first physical rotation cycle. This provides a robust physical criterion for the torque vectoring and regenerative braking stability of intelligent electric vehicles in extreme environments.