Surface Aging and Leaching Characteristics of Polyethylene Microplastics During the Sludge Dewatering Process

Microplastics (MPs) in wastewater treatment plants are predominantly retained in sewage sludge, making sludge processing a critical stage for MP transformation and potential pollutant release. However, the aging of polyethylene (PE) MPs and the release of MP-derived dissolved organic matter (MP-DOM) during sludge dewatering remain poorly understood. In this study, representative sludge conditioners were set up in dewatering experiments to investigate the changes in PE MP surface properties, pollutant-carrying potential, and MP-DOM release behavior. The results showed that sludge dewatering induced pronounced surface aging of PE MPs, including wrinkling, cracking, particle fragmentation, and the formation of polar oxygen-containing functional groups. These changes significantly increased the Cd adsorption potential of PE MPs, reaching 8228 ± 568 mg kg−1. Lime conditioning promoted stronger fragmentation and a greater reduction in particle size than other conditionings, which likely increased the specific surface area. Meanwhile, a substantial release of PE MP-DOM was observed, with dissolved organic carbon concentrations in sludge process water being 2–30 times higher than those in deionized water. Fluorescence and molecular analyses showed that PE MP-DOM was dominated by protein-like and fulvic-like substances and also contained phthalates, fatty acids, and acetamide-based plasticizers. The magnitude and composition of PE MP-DOM release were strongly regulated by conditioner-induced pH and ionic strength. Alkaline conditions and increasing concentrations of Ca2+ (0.1–2.1 mol L−1) and Fe3+ (0.006–0.6 mol L−1) enhanced PE MP additive release. These findings demonstrate that sludge dewatering is an active process that accelerates PE MP aging and associated organic release. This work provides new insight into the environmental behavior of MPs during sludge treatment and offers a basis for developing sustainable sludge management.