Sonocatalytic Degradation of Malachite Green Using a Sustainable ZnO/Biochar Composite Derived from Phytoremediated Plant Residue: Process Optimisation via Response Surface Methodology

A highly efficient ZnO/biochar (ZnO/BC) composite was synthesised from phytoremediation residue and evaluated for the advanced sonocatalytic degradation of malachite green in aqueous solutions. The structural, chemical, and morphological properties of the composite were characterised using physicochemical techniques, confirming the successful impregnation of zinc oxide (ZnO) onto the biochar matrix. The catalytic performance of the synthesised composite in treating malachite green was systematically evaluated and optimised using response surface methodology (RSM), specifically a central composite design (CCD), to analyse the interactive effects of initial dye concentration, catalyst loading, and ultrasonic irradiation time. The developed model exhibited a high coefficient of determination (R2) of 0.996 and an adequate precision of 62.67, confirming the model’s significance. Optimal degradation was observed at an initial malachite green concentration of 73.71 mg/L, a catalyst loading of 0.527 g/L, and a sonocatalytic treatment duration of 18.7 min. Furthermore, the ZnO/biochar composite demonstrated excellent mineralisation capabilities, with chemical oxygen demand (COD) and total organic carbon (TOC) removal efficiencies reaching 89.79% and 68.43%, respectively, after 60 min of treatment. These findings establish ZnO/BC as a highly active sonocatalyst, offering a promising approach for the remediation of organic dyes in industrial wastewater treatment.