A novel solid-state, multi-layered biodegradable microbial inoculant system for rice straw composting: biocapsule design, characterization, and performance evaluation

consortium immobilized on hydroxyapatite nanoparticles. The biocapsule comprises a rice straw outer biocomposite shell in the outermost layer, a moisture retention hydrogel in the middle, and the encapsulated bacteria in calcium alginate beads in the core. The designed biocapsule was used in three treatments: intact biocapsule, powdered biocapsule, and a control (without inoculants), and the composting efficacy was evaluated against Sri Lankan Standards for compost products. Calcium alginate beads achieved 78.29% ± 9.57% and 84.45% ± 6.04% bacterial encapsulation efficiency and bacterial release, respectively, with heavy bacterial colonization in beads. The entire biocapsule reached 56.16% ± 1.65% biodegradation in 7 days. Intact biocapsule enhanced early lignocellulolysis, faster pH neutralization, and reduced electrical conductivity to 0.62 ± 0.00 while sustaining prolonged thermogenesis above 55 °C for 25 days. The intact biocapsule significantly improved compost nutrient availability, increasing total nitrogen, phosphorus, and potassium levels by 71.89%, 83.0%, and 60.66%, respectively, while achieving a total organic carbon loss of 53.30% and a Carbon: Nitrogen ratio decline of 72.83%.