Comparative Effects of Tung Oil/Chitosan–Gum Arabic Microcapsules Prepared Under Two Feed Efficiencies on Surface Coating Performance of Bamboo

Bamboo surfaces are susceptible to scratches and contamination during service, which limits their durability and aesthetic performance. To address this issue, this study aims to develop a natural self-healing coating based on tung oil microcapsules. Tung oil microcapsules encapsulated within chitosan and gum arabic (TO/CS–GA MCs) were prepared by spray drying at two feed rates (100 and 200 mL h−1) and incorporated into tung oil coatings applied on bamboo substrates. The effects of microcapsule content (1.0–11.0 wt%) and feed rate on the optical performance, mechanical performance, and self-healing performance of the coatings were systematically investigated. The results showed that increasing the microcapsule content gradually increased the color difference (ΔE) and surface roughness of the coatings, while the gloss decreased. The hardness, impact resistance, adhesion grade, and self-healing efficiency of the coatings exhibited a similar trend, initially increasing and then decreasing with increasing microcapsule content. This behavior indicates that an appropriate amount of microcapsules can enhance the coating performance, whereas excessive addition leads to particle agglomeration and structural defects. Under the better condition of 5.0 wt% microcapsule content and a spray-drying feed rate of 100 mL h−1, the coating exhibited the best overall performance, including higher gloss retention, a hardness of 2H, an impact resistance of 3 kg·cm, relatively low surface roughness, and a self-healing efficiency of 28.16 ± 0.63%. These results suggest that the spray-drying feed rate plays an important role in regulating the particle size distribution and encapsulation efficiency of the microcapsules, which in turn affects their dispersion and rupture–release behavior within the coating matrix. Therefore, controlling the spray-drying parameters is crucial for optimizing the performance of microcapsule-based self-healing coatings. Overall, this study provides a sustainable strategy for developing natural polymer-based self-healing coatings and offers useful insights into the design of functional microcapsules for bamboo surface protection.