Digital transformation as a driver of operational sustainability in manufacturing: a systematic review (2015–2025)

Objective: This research examines how the adoption of digital technologies-the Internet of Things (IoT), artificial intelligence, digital twins, and big data analytics-affects operational sustainability in the manufacturing sector. Design/methodology: A systematic review was conducted in accordance with the PRISMA 2020 guidelines, consulting Scopus, ScienceDirect and Taylor & Francis for the period 2015-2025. Of 1,247 initial records, 50 studies passed the eligibility and methodological quality filters. Findings: The evidence indicates that the joint implementation of several digital technologies produces reductions of between 20% and 35% in energy consumption and between 25% and 40% in material waste, according to the ranges reported in the primary studies. Digital twins had the greatest effects on process optimisation, followed by industrial IoT and artificial intelligence systems. Organisations that combined three or more complementary technologies achieved improvements 40%-60% greater than isolated implementations. Originality: The work offers a structured synthesis of the specific mechanisms that connect digitalisation with concrete sustainability indicators and identifies knowledge gaps that guide future lines of research.

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Publication Details

Journal
F1000Research
Published
2026-04-16
DOI
https://doi.org/10.12688/f1000research.178740.1
Primary Topic
Digital Transformation in Industry
Type
article
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0.00
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article

Digital transformation as a driver of operational sustainability in manufacturing: a systematic review (2015–2025)

Luís Edgardo Cruz Salinas, Carlos José Sandoval Reyes, Jessica Macalopú Rimachi
F1000Research
Digital Transformation in Industry
article

Digital transformation as a driver of operational sustainability in manufacturing: a systematic review (2015–2025)

Luís Edgardo Cruz Salinas, Carlos José Sandoval Reyes, Jessica Macalopú Rimachi
article en

Abstract

Objective: This research examines how the adoption of digital technologies-the Internet of Things (IoT), artificial intelligence, digital twins, and big data analytics-affects operational sustainability in the manufacturing sector. Design/methodology: A systematic review was conducted in accordance with the PRISMA 2020 guidelines, consulting Scopus, ScienceDirect and Taylor & Francis for the period 2015-2025. Of 1,247 initial records, 50 studies passed the eligibility and methodological quality filters. Findings: The evidence indicates that the joint implementation of several digital technologies produces reductions of between 20% and 35% in energy consumption and between 25% and 40% in material waste, according to the ranges reported in the primary studies. Digital twins had the greatest effects on process optimisation, followed by industrial IoT and artificial intelligence systems. Organisations that combined three or more complementary technologies achieved improvements 40%-60% greater than isolated implementations. Originality: The work offers a structured synthesis of the specific mechanisms that connect digitalisation with concrete sustainability indicators and identifies knowledge gaps that guide future lines of research.

F1000ResearchVol. 15
Universidad César Vallejo (PE)
Openalex Percentile: Top 26%
Digital Transformation in Industry
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