Research on Adaptive Reconfigurable Control Strategy for EV Charging Stack in Complex Scenarios

This study proposes an adaptive variable structure control strategy for charging stacks to address the issues of reduced conversion efficiency during wide-voltage-range operation and insufficient module allocation flexibility in multi-vehicle scenarios. By dynamically adjusting the number and series/parallel configurations of modules, the strategy ensures that modules consistently operate in high-efficiency regions, thereby achieving high energy conversion efficiency across a wide voltage range. First, the operational characteristics of the three-phase PWM rectifier and the dual active bridge (DAB) converters are analyzed, and their corresponding mathematical and loss models are established. Subsequently, the charging demands acquired by the charging stack are analyzed, and an adaptive variable structure control strategy is designed based on the module margin of the charging stack. When modules are surplus, the feasible range of series/parallel configurations for each port is constrained, and module combinations are optimized with the objective of minimizing system losses. When modules are insufficient, an adaptive module reservation scheduling strategy is employed to ensure temporal fairness in vehicle connection order while supplying power to multiple vehicles, effectively reducing the average charging time. Finally, the effectiveness of the proposed control strategy is validated through simulations conducted on the Matlab/Simulink platform. Results demonstrate that compared to traditional fixed-structure systems, the proposed strategy improves peak efficiency by up to 2.53% at 400 V and 1.12% at 800 V, while reducing the average charging time by 3.07% in the disconnection scenario and 12.1% in the asynchronous access scenario.