Use of Texturised Pea Protein By-Product in High-Protein Bread

There is increasing interest in protein-enriched foods and in the valorisation of by-products from the agri-food sector. This study investigated the incorporation of by-products derived from texturised pea protein production into high-protein bread formulations. Wheat flour was partially replaced (10%) with different protein sources (gluten, pea protein isolate, pea protein concentrate, and two types of texturised by-products, T60 and T80). In a subsequent trial, blends of gluten with a by-product (T60) or with pea protein concentrate were evaluated at replacement levels of 10, 20 and 30%. Dough mixing properties and bread quality attributes (specific volume, texture and colour) were assessed. All protein sources increased water absorption. Gluten and the protein concentrate also increased kneading time. Gluten and the by-products increased the specific volume of the breads and reduced crumb firmness, whereas the isolate showed the opposite effect. The incorporation of gluten–T60 blends at 30% significantly increased dough water absorption, enhanced specific volume (by more than 80%), reduced crumb firmness, and improved elasticity and cohesiveness compared with the control, while doubling the protein content. However, achieving these improvements delays dough development. These results demonstrate the potential of texturised pea protein by-products as functional ingredients in breadmaking, enabling the development of nutritionally enriched products with favourable technological performance.