Experimental Design and Life Cycle Assessment of Biomass Briquettes from Melinjo Shell, Tobacco Stem, and Cacao Shell

Indonesia, particularly Central Java, generates substantial amounts of agricultural biomass residues, including melinjo shells, tobacco stalks, and cacao shells, which remain underutilized for energy applications. This study addresses the limited scientific evidence on the fuel properties and environmental performance of these residues by systematically evaluating their suitability as briquette feedstocks. A factorial experimental design was applied using three biomass types and two binders (tapioca starch and clay). The produced briquettes were characterized for moisture content, ash content, volatile matter, and higher heating value according to the Indonesian National Standard (SNI 01-6235-2000), and their environmental performance was assessed using a Life Cycle Assessment (LCA) approach to estimate associated environmental costs. The results indicate that briquettes made from melinjo shells with tapioca starch binder exhibited the most favorable performance, achieving a moisture content of 7.01%, ash content of 13.58%, volatile matter of 47.15%, and a calorific value of 5453.43 cal g−1. However, the ash and volatile matter contents exceeded the recommended limits for solid biofuels. These findings demonstrate that melinjo shells are a promising feedstock for briquette production due to their relatively high energy content, while further improvements in carbonization conditions and reductions in binder proportion are required to enhance fuel quality and environmental performance.