Linking Mineralogical Characteristics to Dense-Medium Separation Performance: A Case Study of the Dahongliutan Spodumene Deposit in Xinjiang

The lithium resource reserves in Xinjiang’s Dahongliutan reach 1.1 million tons, making it one of the most representative spodumene deposits in China. Through process mineralogy analysis, the ore was identified as having inherent characteristics that control density-based separation: Coarse crystallization, a high monomer dissociation degree, and a density contrast. Based on these mineralogical characteristics, dense-medium separation experiments were conducted to investigate the mineralogically controlled separation behavior as a function of particle size and medium density. Three process flows (two-product, pressureless three-product, and two-stage, two-product) were further designed and comparatively evaluated. It indicated that the dense-medium separation efficiency is positively correlated with the monomer dissociation degree of spodumene, and the 0.5~6 mm size fraction is the optimal particle size range because it achieves a balance between ore crushing dissociation and coarse-grain dense-medium separation adaptation. Furthermore, all three dense media processes can save grinding energy, and each of them has its own advantages and disadvantages. Comprehensively considering the grade of the concentrate, recovery, the grade of the tailings, and grinding energy consumption, it is recommended to adopt a combined process of two-stage, two-product dense-medium separation and flotation.