A Simple and Scalable Two-Step Process for Durable Hydrophobic and Stain-Resistant Leather Coatings

There is a strong and growing need for low environmental impact, fluorine-free finishes that deliver durable water repellency and stain resistance to leather while preserving its original appearance. This work successfully addresses this need by introducing a simple, robust, and scalable two-step coating strategy that endows leather surfaces with excellent hydrophobic and self-cleaning properties. The process relies on a straightforward spray application of functionalized silica nanoparticles followed by a hydrophobic silane, namely hexadecyltrimethoxysilane (HDTMS), enabling precise control over surface properties through the number of applied layers. Comprehensive characterization by Fourier transform infrared spectroscopy (FTIR) and scanning electron microscopy with energy-dispersive X-ray spectroscopy (SEM–EDS) confirmed the effective formation and uniformity of the coating. Performance testing demonstrated excellent functional outcomes: the optimized coating achieved a water contact angle (WCA) of 128° and maintained values above 125° even after abrasion, highlighting its durability. Treated leather exhibited resistance to common liquid stains such as tea and coffee, maintaining a clean surface. These functional gains were achieved without compromising the leather’s natural look or soft feel, even after multiple coating cycles. This work delivers a fluorine-free solution offering an effective route to high-value water- and stain-resistant leather finishes that respect both environmental and aesthetic requirements.