Analytical Identification and Quantification of Phosphogypsum in Epoxy Resin Composites

Accurate quantification of phosphogypsum (PG) filler in epoxy composites is essential for quality control and performance optimization. Conventional separation by muffle furnace calcination suffers from slow epoxy decomposition and risks thermal degradation of CaSO4, leading to inaccurate PG quantification. This study introduces a microwave-assisted separation method that leverages molecular vibration heating to achieve faster heating rates and more uniform temperature distribution, enabling complete epoxy removal while minimizing CaSO4 decomposition. Comprehensive characterization (X-ray diffraction, XRD; Fourier transform infrared spectroscopy, FT-IR; scanning electron microscopy-energy dispersive spectroscopy, SEM-EDS) confirms the structural integrity of the isolated PG filler. Among five quantification methods evaluated, inductively coupled plasma optical emission spectrometry (ICP-OES) based on sulfur content provides the highest accuracy (spike recovery: 91–99.8%, relative standard deviation, RSD ≤ 4.2%), while gravimetry suffices for single-filler systems. This work establishes a reliable analytical framework for PG characterization in epoxy composites, supporting quality control and resource valorization.