Biocatalytic Upcycling of Biomass via Immobilized Enzymes in Continuous Flow

Agroindustrial waste streams such as sugar beet pulp (SBP) are rich in underutilized uronic acids, representing an abundant yet valuable source of renewable carbon. Here, we report a modular biocatalytic system using cellulose-immobilized enzyme cascades under continuous flow to produce polymer precursors at the gram scale from waste-derived feedstocks. Key to this process is the fusion of uronate dehydrogenase and ene reductase enzymes with engineered cellulose-binding domains (CBDs), allowing efficient co-immobilization on cellulose supports. These enzymes achieved >95% conversion of uronic acids and retained activity over eight continuous flow cycles. The system operates under mild aqueous conditions and integrates in-line cofactor recycling and product extraction, enabling the production of building blocks in up to 97% isolated yields. The resulting diacid and lactone products were further transformed into (poly)esters and (poly)amides with potential applications in bioplastics, surfactants, and functional materials. This modular, flow-compatible biocatalytic strategy provides a generalizable route for valorizing uronic acid-rich waste streams, advancing strategies for biomanufacturing.

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Publication Details

Journal
ACS Catalysis
Published
2026-04-14
DOI
https://doi.org/10.1021/acscatal.6c01031
Primary Topic
Enzyme Catalysis and Immobilization
Type
article
Field-Weighted Citation Impact
0.00

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article

Biocatalytic Upcycling of Biomass via Immobilized Enzymes in Continuous Flow

Bethan Winterson, Yu Wang, Jack W. E. Jeffries, Georgios Gkogkos et al.
ACS Catalysis
Enzyme Catalysis and Immobilization
article

Biocatalytic Upcycling of Biomass via Immobilized Enzymes in Continuous Flow

Bethan Winterson, Yu Wang, Jack W. E. Jeffries, Georgios Gkogkos, Manish Kumar Tiwari, Asterios Gavriilidis, Eral Bele, Wei Huang, C Huang, Helen Hailes, Vikramjeet Singh, Gary J. Lye, John M. Ward
article en

Abstract

Agroindustrial waste streams such as sugar beet pulp (SBP) are rich in underutilized uronic acids, representing an abundant yet valuable source of renewable carbon. Here, we report a modular biocatalytic system using cellulose-immobilized enzyme cascades under continuous flow to produce polymer precursors at the gram scale from waste-derived feedstocks. Key to this process is the fusion of uronate dehydrogenase and ene reductase enzymes with engineered cellulose-binding domains (CBDs), allowing efficient co-immobilization on cellulose supports. These enzymes achieved >95% conversion of uronic acids and retained activity over eight continuous flow cycles. The system operates under mild aqueous conditions and integrates in-line cofactor recycling and product extraction, enabling the production of building blocks in up to 97% isolated yields. The resulting diacid and lactone products were further transformed into (poly)esters and (poly)amides with potential applications in bioplastics, surfactants, and functional materials. This modular, flow-compatible biocatalytic strategy provides a generalizable route for valorizing uronic acid-rich waste streams, advancing strategies for biomanufacturing.

ACS Catalysis
University College Hospital (GB), Futures Group (United States) (US), University College London (GB)
Leverhulme Trust, Engineering and Physical Sciences Research Council
Openalex Percentile: Top 18%
Enzyme Catalysis and Immobilization
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