Selective Hydrocracking of Polystyrene without Solvent to Alkylbenzenes over a Single-Atom Catalyst Co <sub>1</sub> -Al <sub>2</sub> O <sub>3</sub>

Polystyrene (PS) is one of the most widely used plastics yet scarcely recycled. Although hydrocracking catalysts with hydrogen can cleave the C−C bond in PS, they also tend to hydrogenate aromatic rings, reducing the value of the product derived from PS hydrocracking. Here, we report a single-atom catalyst Co1-Al2O3 that efficiently cleaves the PS backbone C−C bond while completely preserving the aromatic rings under solvent-free hydrocracking conditions. This catalyst produces a series of alkylbenzenes, including toluene, ethylbenzene, cumene, and diphenylalkanes, without forming cycloalkanes, achieving an alkylbenzene formation rate of 0.695 garomatic gcat−1 h−1. Control experiments with model substrates such as bicumyl (2,3-dimethyl-2,3-diphenylbutane) and with benchmark Al2O3-supported Co particles reveal that isolated Co2+ sites in Co1-Al2O3 prefer to selectively cleave the C−C bonds rather than hydrogenate aromatic rings, whereas metallic Co particles favor aromatic hydrogenation and shift hydrocracking toward hydrogenolysis. The effectiveness of the single-atom catalyst Co1-Al2O3 in postconsumer PS hydrocracking highlights its potential for practical PS upcycling to valuable alkylbenzenes.

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Publication Details

Journal
ACS Catalysis
Published
2026-04-14
DOI
https://doi.org/10.1021/acscatal.6c02094
Primary Topic
Catalysis and Hydrodesulfurization Studies
Type
article
Field-Weighted Citation Impact
0.00

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article

Selective Hydrocracking of Polystyrene without Solvent to Alkylbenzenes over a Single-Atom Catalyst Co 1 -Al 2 O 3

H T, Ruifeng Chong, Jicong Yan, Fuping Tian et al.
ACS Catalysis
Catalysis and Hydrodesulfurization Studies
article

Selective Hydrocracking of Polystyrene without Solvent to Alkylbenzenes over a Single-Atom Catalyst Co 1 -Al 2 O 3

H T, Ruifeng Chong, Jicong Yan, Fuping Tian, Xiang Wang, Hongbo Xie, Tao Hu, Qinge Fan, Chunsheng Bai, Leyang Qi, Yujia Ding
article en

Abstract

Polystyrene (PS) is one of the most widely used plastics yet scarcely recycled. Although hydrocracking catalysts with hydrogen can cleave the C−C bond in PS, they also tend to hydrogenate aromatic rings, reducing the value of the product derived from PS hydrocracking. Here, we report a single-atom catalyst Co1-Al2O3 that efficiently cleaves the PS backbone C−C bond while completely preserving the aromatic rings under solvent-free hydrocracking conditions. This catalyst produces a series of alkylbenzenes, including toluene, ethylbenzene, cumene, and diphenylalkanes, without forming cycloalkanes, achieving an alkylbenzene formation rate of 0.695 garomatic gcat−1 h−1. Control experiments with model substrates such as bicumyl (2,3-dimethyl-2,3-diphenylbutane) and with benchmark Al2O3-supported Co particles reveal that isolated Co2+ sites in Co1-Al2O3 prefer to selectively cleave the C−C bonds rather than hydrogenate aromatic rings, whereas metallic Co particles favor aromatic hydrogenation and shift hydrocracking toward hydrogenolysis. The effectiveness of the single-atom catalyst Co1-Al2O3 in postconsumer PS hydrocracking highlights its potential for practical PS upcycling to valuable alkylbenzenes.

ACS Catalysis
CSL (United Kingdom) (GB), Henan University (CN), Illinois Institute of Technology (US), Dalian University of Technology (CN)
National Natural Science Foundation of China, Fundamental Research Funds for the Central Universities
Openalex Percentile: Top 24%
Catalysis and Hydrodesulfurization Studies
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