A Review of the Non-Linear Motion Behaviour of Ball Bearing and Methods for Its Multibody Dynamics Analysis

Active magnetic levitation bearings incorporate backup bearings that support the rotor during a breakdown, allowing it to maintain its circular movement despite the loss of magnetic force. This safeguards both the stator of the magnetic levitation bearing and the motor stator from harm. Research reveals that ball bearings are susceptible to failure mechanisms, including raceway wear and scoring. The principal cause is the unregulated motion of the rolling parts, which are divided by the cage, once wear manifests, resulting in raceway lag. This leads to significant contact deformation between the rolling elements and the raceway, along with prolonged cumulative impacts between the rolling elements and the cage. Cage-free bearings prevent collisions between the cage and rolling elements; yet, the orbital motion of the rolling elements in these bearings demonstrates a level of independence and randomness relative to traditional caged ball bearings. This presents considerable obstacles to attaining standard orbital motion in cage-free ball bearings. Despite advancements in technology that have largely elucidated the non-linear motion dynamics of ball bearings, several critical hurdles in behavioral characterization persist. This work presents a thorough review of the non-linear motion behavior of ball bearings and the methodologies for their multi-body dynamic characterization. This report proposes future research topics to improve the design of high-performance bearings and augment their reliability.