LoRa-Based Data Mule Technology for Fuel Station Monitoring in Underground Mining

Digital mining has become a tangible reality in recent years and the digital revolution enables and requires data exchange for autonomous machines and operational flow management. LoRa technology and its underground propagation behavior can make an important contribution to this digitalization. This paper presents a Data Mule approach that enabled progress in digitalization at refueling stations in active underground mining areas of a mine near Werra, Germany, operated by the K+S Group. This demonstration aimed to automate manual data collection at fuel gauges by using a dynamic LoRa network. We used specially developed LoRa Data Mule modules for operations over many square kilometers. LoRa was chosen for its industrial functionality and long-range capabilities, particularly in underground environments. The Data Mule modules used were in-house-designed units with underground mining-rated casing and connectors, as well as commercial LoRa boards and custom communication protocols. Connectivity between all systems was realized at travel speeds of 20 to 40 km/h, with connection data successfully relayed for 180 to 770 m, despite 90° turns and no line of sight. It was shown that the LoRa Data Mule approach can be used in a network of remote but active data generation points.

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Publication Details

Journal
Sensors
Published
2026-04-12
DOI
https://doi.org/10.3390/s26082369
Primary Topic
IoT Networks and Protocols
Type
article
Field-Weighted Citation Impact
0.00

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article

LoRa-Based Data Mule Technology for Fuel Station Monitoring in Underground Mining

Marius Theissen, Elisabeth Clausen, Amir Ehsan Kianfar
Sensors
IoT Networks and Protocols
article

LoRa-Based Data Mule Technology for Fuel Station Monitoring in Underground Mining

Marius Theissen, Elisabeth Clausen, Amir Ehsan Kianfar
article en

Abstract

Digital mining has become a tangible reality in recent years and the digital revolution enables and requires data exchange for autonomous machines and operational flow management. LoRa technology and its underground propagation behavior can make an important contribution to this digitalization. This paper presents a Data Mule approach that enabled progress in digitalization at refueling stations in active underground mining areas of a mine near Werra, Germany, operated by the K+S Group. This demonstration aimed to automate manual data collection at fuel gauges by using a dynamic LoRa network. We used specially developed LoRa Data Mule modules for operations over many square kilometers. LoRa was chosen for its industrial functionality and long-range capabilities, particularly in underground environments. The Data Mule modules used were in-house-designed units with underground mining-rated casing and connectors, as well as commercial LoRa boards and custom communication protocols. Connectivity between all systems was realized at travel speeds of 20 to 40 km/h, with connection data successfully relayed for 180 to 770 m, despite 90° turns and no line of sight. It was shown that the LoRa Data Mule approach can be used in a network of remote but active data generation points.

SensorsVol. 26(8)
RWTH Aachen University (DE)
Horizon 2020 Framework Programme
Industry, innovation and infrastructure
Openalex Percentile: Top 25%
IoT Networks and Protocols
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