CFD Simulation on Jet Flow Field Characteristics of CO2 Perforation Fracturing

During the CO2 fracturing of unconventional oil and gas resources, the structural and operational parameters significantly influence the fracturing effectiveness. To quantitatively reveal the influence mechanisms of key parameters on the CO2 jet flow field through perforations, this study employed computational fluid dynamics (CFD) via Ansys Fluent to simulate and compare the effects of the nozzle contraction angle, injection rate, confining pressure, and fluid temperature. The results indicate that the contraction angles and injection rates have a more significant influence on the jet temperature, pressure, and velocity than the confining pressures and fluid temperatures. As the contraction angle increases, the average velocity of the jet core region increases by 5.0% (with the most significant growth at 35°), and the length of the potential core increases correspondingly. The flow through the perforations is characterized by an instantaneous drop of 2.5 °C in temperature and 2.7 MPa in pressure, then transitions to a regime of temperature recovery and dynamical pressure decay along the fracture. Increasing the fracturing displacement raises the maximum jet velocity to 104.7 m/s (an average increase of 15.5%), extends the potential core length, and amplifies the temperature and pressure drops across the perforation from 1.1 °C and 1.2 MPa to 4.2 °C and 4.8 MPa, respectively. Conversely, higher confining pressure reduces the average jet velocity by 4.3%, shortens the potential core, and diminishes the perforation temperature and pressure drops from 5 °C and 3 MPa to 2 °C and 2.5 MPa. In contrast, elevating the fluid temperature increases the jet velocity by an average of 6.3% but exerts minimal influence on the potential core length; the temperature drop at the perforation remains at approximately 2 °C, while the pressure drop rises from 2.2 MPa to 2.9 MPa. Collectively, both the confining pressure and fluid temperature significantly affect the density and velocity characteristics of the jet. An increase in confining pressure enhances the density of the CO2 jet fluid, which may potentially improve the fracturing impact in actual engineering applications. Quantitatively, the influence of each parameter on the temperature, pressure, and velocity of the CO2 jet is ranked from the most significant to the least as follows: nozzle contraction angle > fracturing injection displacement > formation confining pressure > fluid temperature. The findings of this research have direct implications for practical application, informing the optimization of the fracturing design to achieve greater efficiency and lower risk in CO2 fracturing operations.

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Publication Details

Journal
Processes
Published
2026-04-13
DOI
https://doi.org/10.3390/pr14081236
Primary Topic
Hydraulic Fracturing and Reservoir Analysis
Type
article
Field-Weighted Citation Impact
0.00

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article

CFD Simulation on Jet Flow Field Characteristics of CO2 Perforation Fracturing

Zheng Li, Long Chai, Yi Zhou, Yuchen Tian et al.
Processes
Hydraulic Fracturing and Reservoir Analysis
article

CFD Simulation on Jet Flow Field Characteristics of CO2 Perforation Fracturing

Zheng Li, Long Chai, Yi Zhou, Yuchen Tian, Linghong Tang, Jianping Lan, Mian Zhang
article en

Abstract

During the CO2 fracturing of unconventional oil and gas resources, the structural and operational parameters significantly influence the fracturing effectiveness. To quantitatively reveal the influence mechanisms of key parameters on the CO2 jet flow field through perforations, this study employed computational fluid dynamics (CFD) via Ansys Fluent to simulate and compare the effects of the nozzle contraction angle, injection rate, confining pressure, and fluid temperature. The results indicate that the contraction angles and injection rates have a more significant influence on the jet temperature, pressure, and velocity than the confining pressures and fluid temperatures. As the contraction angle increases, the average velocity of the jet core region increases by 5.0% (with the most significant growth at 35°), and the length of the potential core increases correspondingly. The flow through the perforations is characterized by an instantaneous drop of 2.5 °C in temperature and 2.7 MPa in pressure, then transitions to a regime of temperature recovery and dynamical pressure decay along the fracture. Increasing the fracturing displacement raises the maximum jet velocity to 104.7 m/s (an average increase of 15.5%), extends the potential core length, and amplifies the temperature and pressure drops across the perforation from 1.1 °C and 1.2 MPa to 4.2 °C and 4.8 MPa, respectively. Conversely, higher confining pressure reduces the average jet velocity by 4.3%, shortens the potential core, and diminishes the perforation temperature and pressure drops from 5 °C and 3 MPa to 2 °C and 2.5 MPa. In contrast, elevating the fluid temperature increases the jet velocity by an average of 6.3% but exerts minimal influence on the potential core length; the temperature drop at the perforation remains at approximately 2 °C, while the pressure drop rises from 2.2 MPa to 2.9 MPa. Collectively, both the confining pressure and fluid temperature significantly affect the density and velocity characteristics of the jet. An increase in confining pressure enhances the density of the CO2 jet fluid, which may potentially improve the fracturing impact in actual engineering applications. Quantitatively, the influence of each parameter on the temperature, pressure, and velocity of the CO2 jet is ranked from the most significant to the least as follows: nozzle contraction angle > fracturing injection displacement > formation confining pressure > fluid temperature. The findings of this research have direct implications for practical application, informing the optimization of the fracturing design to achieve greater efficiency and lower risk in CO2 fracturing operations.

ProcessesVol. 14(8)
Xi'an Shiyou University (CN), Research Institute of Petroleum Exploration and Development (CN), China National Petroleum Corporation (China) (CN)
National Science and Technology Major Project
Openalex Percentile: Top 25%
Hydraulic Fracturing and Reservoir Analysis
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