Electrochemical Recycling of Lithium‐Ion Battery Cathodes for Scalable and Sustainable Metal Recovery

The accelerating accumulation of spent lithium‐ion batteries (LIBs) poses both a promising resource opportunity and a pressing recycling challenge. While pyrometallurgical and hydrometallurgical recycling routes are technologically mature, they are energy‐ and reagent‐intensive, generate secondary pollution, and fail to preserve cathode structures for direct reuse. In contrast, electrochemical recycling is emerging as a transformative alternative, leveraging electricity as a clean and tunable “reagent” to enable indirect recycling via metal dissolution and selective recovery, and direct regeneration via relithiation under mild conditions. This approach offers high efficiency in recovery and short technology chain while significantly reducing chemical consumption and waste generation. However, its industrial deployment remains in early stages due to stability and scalability challenges. This work systematically evaluates key electrochemical strategies: electrochemical leaching, direct electrodeposition, selective ion separation, direct electrochemical relithiation, and molten‐salt electrochemical strategies. Beyond summarizing recent advances, we critically examine how interfacial design, including slurry‐electrode interactions, side‐reactions, mediator and membrane stability, affects efficiency, selectivity, and durability, as well as reactor design for the scale‐up production. We also assess techno‐economic feasibility and scale‐up bottlenecks, and outline a forward‐looking roadmap integrating operando characterization, interfacial design, and continuous‐flow reactors to advance low‐carbon, scalable electrochemical recycling for a circular LIB supply chain.

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Publication Details

Journal
Advanced Energy and Sustainability Research
Published
2026-04-01
DOI
https://doi.org/10.1002/aesr.202500461
Primary Topic
Extraction and Separation Processes
Type
article
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article

Electrochemical Recycling of Lithium‐Ion Battery Cathodes for Scalable and Sustainable Metal Recovery

Long Ji, Yonggang Jin, Dazhi Yao
Advanced Energy and Sustainability Research
Extraction and Separation Processes
article

Electrochemical Recycling of Lithium‐Ion Battery Cathodes for Scalable and Sustainable Metal Recovery

Long Ji, Yonggang Jin, Dazhi Yao
article en

Abstract

The accelerating accumulation of spent lithium‐ion batteries (LIBs) poses both a promising resource opportunity and a pressing recycling challenge. While pyrometallurgical and hydrometallurgical recycling routes are technologically mature, they are energy‐ and reagent‐intensive, generate secondary pollution, and fail to preserve cathode structures for direct reuse. In contrast, electrochemical recycling is emerging as a transformative alternative, leveraging electricity as a clean and tunable “reagent” to enable indirect recycling via metal dissolution and selective recovery, and direct regeneration via relithiation under mild conditions. This approach offers high efficiency in recovery and short technology chain while significantly reducing chemical consumption and waste generation. However, its industrial deployment remains in early stages due to stability and scalability challenges. This work systematically evaluates key electrochemical strategies: electrochemical leaching, direct electrodeposition, selective ion separation, direct electrochemical relithiation, and molten‐salt electrochemical strategies. Beyond summarizing recent advances, we critically examine how interfacial design, including slurry‐electrode interactions, side‐reactions, mediator and membrane stability, affects efficiency, selectivity, and durability, as well as reactor design for the scale‐up production. We also assess techno‐economic feasibility and scale‐up bottlenecks, and outline a forward‐looking roadmap integrating operando characterization, interfacial design, and continuous‐flow reactors to advance low‐carbon, scalable electrochemical recycling for a circular LIB supply chain.

Advanced Energy and Sustainability ResearchVol. 7(4)
Commonwealth Scientific and Industrial Research Organisation (AU), Health Sciences and Nutrition (AU)
Openalex Percentile: Top 27%
Extraction and Separation Processes
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Electrochemical Recycling of Lithium‐Ion Battery Cathodes for Scalable and Sustainable Metal Recovery — Long Ji, Yonggang Jin, et al. · Advanced Energy and Sustainability Research (2026) | TGRS Research Map | TGRS