Numerical Study on Flow Characteristics of the Slurry-Feeding System in a Hydrojet Shield

The hydrojet-shield machine, a rapidly advancing shield machine type, uses slurry for excavation and muck removal via a pipeline system. The pipeline includes a flushed feeding system that injects slurry into areas at risk of obstruction. This study provides a computational fluid dynamics (CFD) analysis of the flow characteristics of a large hydraulic shield machine, proposing the Particle Lifting Coefficient (L) and Regional Improvement Ratio (I) as innovative criteria to evaluate the effects of flow rate distribution and cutting wheel rotational velocity. By adjusting the proportion of scouring flow in the lower part of the chambers to 30%, 50%, and 100%, three flow distribution strategies, labeled as FC1, FC2, and FC3, were obtained to suit normal slurry transport conditions, address cutterhead mud accumulation, and deal with the deposition of rock and soil particles at the bottom of the chamber, respectively. The FC3 strategy amplifies the flow of symmetric jets in the lower scouring region, strengthening the upward flow that entrains surrounding fluid, thereby significantly increasing the L and I values in the targeted area and showing great potential for inhibiting the settlement and deposition of rock and soil debris. This study also emphasizes the need to integrate slurry jet distribution strategies with real-time monitoring of cutterhead mud accumulation and chamber deposition, while adjusting cutterhead rotation speed based on geological conditions.