Intelligent Identification of Drilling Operation Statuses Under Ultra-Deep High-Temperature and High-Pressure Conditions

In ultra-deep drilling environments, downhole measurement tools often fail or cannot be deployed due to extreme high-temperature and high-pressure (HPHT) conditions. Consequently, mud-logging data become one of the few reliable real-time information sources for evaluating drilling performance and identifying abnormal conditions. This study proposes a data-driven framework for automatic identification of drilling operation statuses using machine learning, with a particular focus on ultra-deep and HPHT wells. A support vector machine (SVM)-based classification workflow was established to recognize nine representative drilling operation statuses from mud-logging data. Through systematic model optimization, the proposed method achieved a classification accuracy of 91.33%. By incorporating a sliding window-based time-series optimization strategy, the overall accuracy was further improved to 95.22%, while the recognition accuracy of HPHT-related operations increased from 77.67% to 89.33%. These results demonstrate that the optimized model possesses strong adaptability and stability under extreme HPHT conditions. This study specifically targets HPHT environments with limited downhole data and incorporates time-series optimization to enhance model robustness. The proposed framework provides a reliable approach with potential for generalization for intelligent operation recognition in ultra-deep drilling, supporting real-time decision-making and improving operational safety and efficiency in challenging environments.

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Publication Details

Journal
Processes
Published
2026-04-13
DOI
https://doi.org/10.3390/pr14081237
Primary Topic
Drilling and Well Engineering
Type
article
Field-Weighted Citation Impact
0.00

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article

Intelligent Identification of Drilling Operation Statuses Under Ultra-Deep High-Temperature and High-Pressure Conditions

Chen Yuan, Ting Sun, Wenxing Wang
Processes
Drilling and Well Engineering
article

Intelligent Identification of Drilling Operation Statuses Under Ultra-Deep High-Temperature and High-Pressure Conditions

Chen Yuan, Ting Sun, Wenxing Wang
article en

Abstract

In ultra-deep drilling environments, downhole measurement tools often fail or cannot be deployed due to extreme high-temperature and high-pressure (HPHT) conditions. Consequently, mud-logging data become one of the few reliable real-time information sources for evaluating drilling performance and identifying abnormal conditions. This study proposes a data-driven framework for automatic identification of drilling operation statuses using machine learning, with a particular focus on ultra-deep and HPHT wells. A support vector machine (SVM)-based classification workflow was established to recognize nine representative drilling operation statuses from mud-logging data. Through systematic model optimization, the proposed method achieved a classification accuracy of 91.33%. By incorporating a sliding window-based time-series optimization strategy, the overall accuracy was further improved to 95.22%, while the recognition accuracy of HPHT-related operations increased from 77.67% to 89.33%. These results demonstrate that the optimized model possesses strong adaptability and stability under extreme HPHT conditions. This study specifically targets HPHT environments with limited downhole data and incorporates time-series optimization to enhance model robustness. The proposed framework provides a reliable approach with potential for generalization for intelligent operation recognition in ultra-deep drilling, supporting real-time decision-making and improving operational safety and efficiency in challenging environments.

ProcessesVol. 14(8)
Sinopec (China) (CN), China University of Petroleum, Beijing (CN)
Science Foundation of China University of Petroleum, Beijing
Openalex Percentile: Top 12%
Drilling and Well Engineering
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