Integrated Optimisation and LC-ESI-QToF-MS/MS Profiling of Phenolics Extracted from Green Tea Herbal Dust

The herbal tea industry has experienced substantial growth, particularly regarding green tea (Camellia sinensis). In the manufacturing of filter tea, fine herbal dust is generated as a residual by-product during grinding and sieving and is typically discarded as waste. This study aims to explore the application of ultrasound-assisted extraction (UAE) for secondary valorisation of green tea herbal dust by investigating the effects of various parameters on extraction efficiency. Antiradical activity of UAE extracts was determined using the 2,2-diphenyl-1-picrylhydrazyl (DPPH) assay, and the total phenolic content (TPC) was measured using Folin–Ciocalteu’s assay. Furthermore, selected phenolics were quantified by HPLC and qualitatively characterised by liquid chromatography coupled with electrospray ionisation and quadrupole time-of-flight tandem mass spectrometry (LC-ESI-QToF-MS/MS). The results demonstrate that UAE parameters have a pronounced influence on the antioxidant activity, TPC, and individual polyphenolic profile of green tea herbal dust extracts. Ethanol–water mixtures at a ratio of around 40–60%, as well as moderate impulse regimes (around 60%) and extraction times (around 10 min), were the most suitable for extracting green tea polyphenols. Epigallocatechin gallate was the predominant phenolic component in most extracts, alongside epicatechin, epigallocatechin, catechin, and gallic acid. The findings highlight the UAE technique as a robust, green, and scalable method for valorising green tea by-products, thereby facilitating the development of high-value natural extracts for applications in the food, pharmaceutical, and cosmetic industries.