Research on Dynamic Characteristics and Parameter Optimization of Hydro-Pneumatic Suspension of Mine Wide-Body Dump Truck

Wide-body dump trucks in open-pit mines frequently operate under high loads and severe road conditions, demanding superior dynamic performance from their suspension systems. Existing studies tend to focus only on the influence of individual parameters on the dynamic characteristics of hydro-pneumatic suspensions, lacking systematic analysis of parameter coupling effects and optimal parameter combinations. Taking the two-stage pressure hydro-pneumatic suspension of a wide-body dump truck as the research object, this paper theoretically analyzes its working characteristics and establishes an AMESim model under multiple excitation conditions to reveal how parameter interactions affect the dynamic performance of the suspension. With peak liquid pressure, maximum liquid pressure fluctuation, and maximum vehicle body vertical acceleration as optimization objectives, a multi-objective optimization algorithm is employed to determine the optimal suspension parameters. The results indicate that the interactive responses of damping orifice diameter and check valve diameter with respect to peak pressure and body vertical acceleration exhibit strong nonlinearity. Compared with the original parameter scheme, the optimized design reduces peak liquid pressure, maximum pressure fluctuation, and peak body vertical acceleration by 8.76%, 29.1%, and 11.7%, respectively, significantly improving vehicle ride comfort and mitigating pressure oscillations in the hydro-pneumatic suspension. The research results can provide theoretical support and engineering reference for intelligent operation and maintenance of mine heavy equipment, optimization design of suspension systems and efficient and reliable operation.