The Effect of Post‐Processing in the Form of Ion Etching in Ar and O Applied to Metallic <scp>3D</scp> Prints Produced Using the <scp>DMP</scp> Method on Their Cleaning Efficiency and Biological Response

particles/mL), unbound powder particles induce an immune response already at an early stage. Electrochemical methods effectively remove unbound particles, but at the same time cause significant losses in the volume and mass of prints, which affects their strength. This study aimed to improve the quality of 3D-printed implants by cleaning their surfaces of unbound metal particles (post-processing). Comparing the results reported in the literature for various surface treatment methods (chemical, electrochemical, mechanical, plasma), plasma treatment was identified as the most promising solution. Oxygen and argon plasma cleaning was performed at different time periods (1, 2, and 4 h) on sandblasted substrates after production and without this treatment. The study aimed to verify the effectiveness of the plasma cleaning process in removing particles from metallic 3D-printed components and to assess the impact of surface treatments on biological response using an osteoblast cell model.

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Publication Details

Journal
Journal of Biomedical Materials Research Part B Applied Biomaterials
Published
2026-04-01
DOI
https://doi.org/10.1002/jbm.b.70068
Primary Topic
Additive Manufacturing Materials and Processes
Type
article
Field-Weighted Citation Impact
0.00

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article

The Effect of Post‐Processing in the Form of Ion Etching in Ar and O Applied to Metallic 3D Prints Produced Using the DMP Method on Their Cleaning Efficiency and Biological Response

Ireneusz Kotela, Bartłomiej Januszewicz, P. Niedzielski, Dorota Bociąga et al.
Journal of Biomedical Materials Research Part B Applied Biomaterials
Additive Manufacturing Materials and Processes
article

The Effect of Post‐Processing in the Form of Ion Etching in Ar and O Applied to Metallic 3D Prints Produced Using the DMP Method on Their Cleaning Efficiency and Biological Response

Ireneusz Kotela, Bartłomiej Januszewicz, P. Niedzielski, Dorota Bociąga, Jacek Grabarczyk, Michał Bogdański, Urszula Borowska‐ Skarzyńska
article en

Abstract

particles/mL), unbound powder particles induce an immune response already at an early stage. Electrochemical methods effectively remove unbound particles, but at the same time cause significant losses in the volume and mass of prints, which affects their strength. This study aimed to improve the quality of 3D-printed implants by cleaning their surfaces of unbound metal particles (post-processing). Comparing the results reported in the literature for various surface treatment methods (chemical, electrochemical, mechanical, plasma), plasma treatment was identified as the most promising solution. Oxygen and argon plasma cleaning was performed at different time periods (1, 2, and 4 h) on sandblasted substrates after production and without this treatment. The study aimed to verify the effectiveness of the plasma cleaning process in removing particles from metallic 3D-printed components and to assess the impact of surface treatments on biological response using an osteoblast cell model.

Journal of Biomedical Materials Research Part B Applied BiomaterialsVol. 114(4)
Lodz University of Technology (PL), Medgal (Poland) (PL), Central Clinical Hospital (PL), The Wojciech Kętrzyński Northern Institute (PL)
Fundacja na rzecz Nauki Polskiej
Industry, innovation and infrastructure
Openalex Percentile: Top 25%
Additive Manufacturing Materials and Processes
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