Electrified Airpath and Fueling Synergies for Cleaner Transients in an OP2S Diesel Engine: An Experimental Study

Hybridization in vehicle powertrains extends beyond the aggregate system level and can target individual components to enhance engine performance. While prior studies have highlighted the performance benefits of electrified turbochargers, this work focuses on mitigating engine-out emissions for a medium- to heavy-duty diesel engine with an electrified airpath. Unlike conventional engines and actuators, the alternative engine architecture with an electrified airpath provided superior airpath control. This is critical for fuel-led diesel engines, where the initial combustion cycles during the tip-in phase of a transient operate at a rich equivalence ratio. In this work, a 3.2 L two-cylinder opposed piston two-stroke (OP2S) engine equipped with an Electrically Assisted Turbocharger (EAT) and an electrically operated EGR pump was experimentally tested in a Hardware in the Loop (HIL) setup under transient conditions. Actuator positions were varied to identify strategies that mitigate soot and NOx without compromising transient response. The experiments are discussed case-wise, where the effects of each airpath actuator, including fuel rate shaping, are analyzed, showing to what extent each strategy mitigates emissions. At the end, an optimized case is presented to the readers for their perusal. The electrified airpath, along with fuel rate shaping, demonstrated cumulative soot reduction up to 92% and NOx emissions by 77% for a transient load step between 3 and 13 bar BMEP at a mid-engine speed of 1250 rpm.