Intelligent roll contour optimisation method based on SVR surrogate model and big data

Roll contour design is a core technology for strip shape control; however, its application is hindered by challenges such as poor adaptability across multiple product specifications, difficulty in multi-objective optimisation, and low simulation efficiency. Existing studies typically rely on finite element simulations to optimise roll contours, but these simulations are time-consuming and struggle to cover the full range of specifications. Artificial intelligence and surrogate modelling techniques offer a novel approach to addressing this issue: by constructing machine learning based surrogate models of finite element simulations, computational efficiency can be significantly improved while maintaining accuracy. This article focused on a cold rolling mill, where optimisation weights were determined based on industrial big data. Multi-objective data were obtained through finite element simulations, and a surrogate model of roll system deformation was constructed using the support vector regression algorithm to achieve multi-objective roll contour optimisation. This approach is adaptable to a wide range of strip specifications and effectively mitigates shape defects, providing a feasible pathway for intelligent roll contour design.

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Publication Details

Journal
Ironmaking & Steelmaking Processes Products and Applications
Published
2026-04-07
DOI
https://doi.org/10.1177/03019233261438937
Primary Topic
Metallurgy and Material Forming
Type
article
Field-Weighted Citation Impact
0.00

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article

Intelligent roll contour optimisation method based on SVR surrogate model and big data

Qingdong Zhang, G.Q. Shang, Bin Wang, Boyang Zhang
Ironmaking & Steelmaking Processes Products and Applications
Metallurgy and Material Forming
article

Intelligent roll contour optimisation method based on SVR surrogate model and big data

Qingdong Zhang, G.Q. Shang, Bin Wang, Boyang Zhang
article en

Abstract

Roll contour design is a core technology for strip shape control; however, its application is hindered by challenges such as poor adaptability across multiple product specifications, difficulty in multi-objective optimisation, and low simulation efficiency. Existing studies typically rely on finite element simulations to optimise roll contours, but these simulations are time-consuming and struggle to cover the full range of specifications. Artificial intelligence and surrogate modelling techniques offer a novel approach to addressing this issue: by constructing machine learning based surrogate models of finite element simulations, computational efficiency can be significantly improved while maintaining accuracy. This article focused on a cold rolling mill, where optimisation weights were determined based on industrial big data. Multi-objective data were obtained through finite element simulations, and a surrogate model of roll system deformation was constructed using the support vector regression algorithm to achieve multi-objective roll contour optimisation. This approach is adaptable to a wide range of strip specifications and effectively mitigates shape defects, providing a feasible pathway for intelligent roll contour design.

Ironmaking & Steelmaking Processes Products and Applications
Shougang (China) (CN)
Beijing Municipal Natural Science Foundation
Openalex Percentile: Top 22%
Metallurgy and Material Forming
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