An Environmentally Friendly Multifunctional Additive for Catalytic Cracking

Metal passivator technology is the most widely adopted strategy for inhibiting heavy metal poisoning in catalytic cracking. In this study, a simple, efficient, and environmentally friendly multifunctional additive has been developed by selecting non-toxic components. The mechanism of action of this additive was characterized via TPR, BET, and XRD, and its performance was evaluated in a catalytic cracking riser unit. The results demonstrate that the multifunctional additive reduces dry gas yield by 0.40 percentage points, hydrogen yield by 15.8%, coke yield by 1.09 percentage points, and heavy oil yield by 0.45 percentage points. Concurrently, gasoline and overall light oil yields increased by 2.18 and 2.87 percentage points, respectively. The additive exhibits excellent efficacy in suppressing Ni and V poisoning while optimizing product distribution.

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Publication Details

Journal
Petroleum Chemistry
Published
2026-04-07
DOI
https://doi.org/10.1134/s0965544125600584
Primary Topic
Petroleum Processing and Analysis
Type
article
Field-Weighted Citation Impact
0.00
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article

An Environmentally Friendly Multifunctional Additive for Catalytic Cracking

Xionghou Gao, Zhengguo Tan, Shuping Yang, Bo Li et al.
Petroleum Chemistry
Petroleum Processing and Analysis
article

An Environmentally Friendly Multifunctional Additive for Catalytic Cracking

Xionghou Gao, Zhengguo Tan, Shuping Yang, Bo Li, Xiaoqiang Wang, Chenyang Li
article en

Abstract

Metal passivator technology is the most widely adopted strategy for inhibiting heavy metal poisoning in catalytic cracking. In this study, a simple, efficient, and environmentally friendly multifunctional additive has been developed by selecting non-toxic components. The mechanism of action of this additive was characterized via TPR, BET, and XRD, and its performance was evaluated in a catalytic cracking riser unit. The results demonstrate that the multifunctional additive reduces dry gas yield by 0.40 percentage points, hydrogen yield by 15.8%, coke yield by 1.09 percentage points, and heavy oil yield by 0.45 percentage points. Concurrently, gasoline and overall light oil yields increased by 2.18 and 2.87 percentage points, respectively. The additive exhibits excellent efficacy in suppressing Ni and V poisoning while optimizing product distribution.

Petroleum Chemistry
Lanzhou Petrochemical Polytechnic (CN)
Responsible consumption and production
Openalex Percentile: Top 21%
Petroleum Processing and Analysis
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