Multicriteria Optimization of Technological Processes Using Digital Twins

This article is devoted to the development of a methodology for multicriteria optimization of technological processes based on digital twins. The main problems of modern production are considered, including conflicting goals, requirements for taking into account parameters, and strict technological limitations. The concept of a digital twin is presented as a dynamic virtual copy of a physical object, integrating data from IoT sensors, deterministic models, and an analytics platform. Particular attention is paid to multicriteria optimization methods, including evolutionary algorithms (NSGA-II) and methods for finding compromise solutions based on Pareto optimality. Using the example of optimizing a chemical reactor, the practical implementation of an approach that made it possible to achieve a balance between product yield, energy consumption, and environmental performance is demonstrated. The results of computational experiments are presented, demonstrating the effectiveness of the LPτ-sequence method for global search in multidimensional spaces. Practical recommendations for the phased implementation of the system into production have been developed.

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Journal
Journal of Machinery Manufacture and Reliability
Published
2026-04-01
DOI
https://doi.org/10.1134/s1052618825701651
Primary Topic
Digital Transformation in Industry
Type
article
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article

Multicriteria Optimization of Technological Processes Using Digital Twins

I. N. Kravchenko, S. I. Nekrasov, A. V. Ragutkin, S. A. Feskov
Journal of Machinery Manufacture and Reliability
Digital Transformation in Industry
article

Multicriteria Optimization of Technological Processes Using Digital Twins

I. N. Kravchenko, S. I. Nekrasov, A. V. Ragutkin, S. A. Feskov
article en

Abstract

This article is devoted to the development of a methodology for multicriteria optimization of technological processes based on digital twins. The main problems of modern production are considered, including conflicting goals, requirements for taking into account parameters, and strict technological limitations. The concept of a digital twin is presented as a dynamic virtual copy of a physical object, integrating data from IoT sensors, deterministic models, and an analytics platform. Particular attention is paid to multicriteria optimization methods, including evolutionary algorithms (NSGA-II) and methods for finding compromise solutions based on Pareto optimality. Using the example of optimizing a chemical reactor, the practical implementation of an approach that made it possible to achieve a balance between product yield, energy consumption, and environmental performance is demonstrated. The results of computational experiments are presented, demonstrating the effectiveness of the LPτ-sequence method for global search in multidimensional spaces. Practical recommendations for the phased implementation of the system into production have been developed.

Journal of Machinery Manufacture and ReliabilityVol. 55(2)
Bryansk State Agrarian University (RU), Mechanical Engineering Research Institute of the Russian Academy of Sciences (RU), Central Bank of the Russian Federation (RU)
Affordable and clean energy
Openalex Percentile: Top 6%
Digital Transformation in Industry
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Multicriteria Optimization of Technological Processes Using Digital Twins — I. N. Kravchenko, S. I. Nekrasov, et al. · Journal of Machinery Manufacture and Reliability (2026) | TGRS Research Map | TGRS