Automated design of reinforced concrete dapped-end connections using hybrid deep learning and generative AI augmentation

Dapped-end connections, also known as half-joints or Gerber beams, are widely used yet structurally vulnerable elements in precast concrete structures due to high stress concentrations near the re-entrant corner. Therefore, a comprehensive assessment of the load-bearing capacity of dapped-end connections is important to ensure structural integrity and mitigate the risk of failure. Although prior studies have explored their behaviour through analytical and experimental methods, the application of data-driven approaches remains limited due to the availability of limited experimental data, which constrains the predictive accuracy and generalisation of Machine Learning (ML) models. This study presents a novel approach that integrates numerical simulation with Conditional Tabular Generative Adversarial Network (CTGAN)-based data augmentation to enhance prediction accuracy and model generalisation. A numerical database containing 720 results was developed, which was expanded with 680 augmented data using CTGAN. The combined dataset of 1,400 instances was used to train Artificial Neural Network (ANN), Genetic Algorithm-ANN (GA-ANN), and Particle Swarm Optimisation-ANN (PSO-ANN) models. The hybrid models outperformed the standalone ANN, with GA-ANN achieving the highest accuracy (testing R 2 = 0.954). The trained models were separately validated using 64 unseen experimental datasets, which shows the improved generalisation of the models through augmentation. Shapley Additive Explanations analysis reveals that the GA-ANN model predictions aligned with the principles underlying the compatibility of deformations of dapped-ends. Further, a novel ML-assisted design model was developed, which predicts multiple solutions for a given design problem, assisting in the optimisation of connection design. • Predict and evaluate optimised design layouts for dapped end connections • Numerical modelling approach (720 models) was used to develop data • CTGAN was used to generate 680 synthetic data to improve training • Model predictions aligned with structural engineering principles • Inverse design of dapped-end connections was verified against design guidelines