Byproduct-Compatible Upcycling of Plastic Pyrolysis Wax into Activated Carbon for Supercapacitor Electrodes

Plastic pyrolysis is widely used to treat polyolefin-rich waste; however, wax byproducts generated during these processes are typically regarded as low-value intermediates. Here, a byproduct-compatible upcycling strategy is proposed to convert polyethylene (PE) pyrolysis wax into activated carbon, enabling integration of functional carbon production into existing recycling value chains. Thermal oxidation was employed to stabilize the wax prior to carbonization, and stabilization at 300 °C yielded a mechanically stable precursor with a high carbon yield. Subsequent carbonization and KOH activation at 900 °C produced an activated carbon (PEWax_AC) with a specific surface area of 1704 m2/g, exceeding that of a representative commercial activated carbon (1575 m2/g). Microstructural analysis revealed predominantly amorphous carbon with locally ordered domains. In symmetric supercapacitor cells, PEWax_AC exhibited higher capacitance at low rates and superior rate capability at high scan rates and current densities, along with reduced charge-transfer resistance. Specifically, PEWax_AC delivered a specific capacitance of 22.9 F/g at 5 mV/s and exhibited a rate retention of 18.6% from 0.1 to 7.0 A/g. These findings demonstrate that plastic pyrolysis wax is a viable and scalable carbon precursor for high-performance supercapacitor electrodes.