A STUDY ON TOTAL PRODUCTIVITY MAINTENANCE SYSTEMS IN SRD LOGISTICS, SALEM

This study examines the implementation and impact of Total Productivity Maintenance (TPM) systems at SRD Logistics India Private Limited, Salem. TPM is a proactive maintenance strategy that involves all employees in equipment upkeep to maximise operational efficiency and minimise losses. Using a descriptive research design, primary data was gathered from 130 respondents through a structured questionnaire. Statistical tools including simple percentage analysis, Chi-square test, Pearson correlation, and one-way ANOVA were applied. Key findings reveal that 64.6% of respondents are in the early stages of TPM implementation, 73.8% confirm improvement in operation and maintenance skills, and 48.5% strongly agree that TPM enhances overall equipment effectiveness (OEE). The study identifies equipment breakdown (53.1%), Just-in-Time maintenance focus (52.3%), and result-oriented goal formulation (46.2%) as dominant TPM characteristics. Chi-square analysis confirms a significant association between TPM policy orientation and improvement stage selection. ANOVA reveals a significant relationship between educational qualification and perception of TPM productivity contribution (F = 106.508, p < 0.05). The study concludes that integrating TPM fully into logistics operations—supported by training, employee coordination, and technology—is critical for achieving operational excellence and competitive advantage.