Physics-Informed Monotonic Conformer for Remaining Useful Life Prediction of Hydraulic Systems

Reliable heavy machinery requires accurate health assessments of its hydraulic systems. Existing data-driven models often fail to track long-term degradation trends while concurrently ignoring the physical laws governing wear. This oversight produces predictions that contradict the natural irreversible progression of equipment faults. This study introduces the Physics-Informed Monotonic Conformer to address this specific problem. The proposed model combines convolutional inductive biases with global self-attention to merge multi-scale spatiotemporal features. We also implement a monotonicity loss function to enforce physical degradation constraints. This step grounds the purely data-driven network in actual physical realities. Testing on an electrohydrostatic actuator dataset shows the new method surpasses current baseline models. The regularization mechanism also significantly improves physical consistency, yielding a high Spearman rank correlation. The resulting health indicators offer the numerical precision and physical reliability necessary for safety-critical aerospace deployment.

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Publication Details

Journal
Sensors
Published
2026-04-01
DOI
https://doi.org/10.3390/s26072178
Primary Topic
Machine Fault Diagnosis Techniques
Type
article
Field-Weighted Citation Impact
0.00

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article

Physics-Informed Monotonic Conformer for Remaining Useful Life Prediction of Hydraulic Systems

Chuanjie Lu, Jinyuan Wang, Xinyu Zhao, Chen Zhang et al.
Sensors
Machine Fault Diagnosis Techniques
article

Physics-Informed Monotonic Conformer for Remaining Useful Life Prediction of Hydraulic Systems

Chuanjie Lu, Jinyuan Wang, Xinyu Zhao, Chen Zhang, Jianyong Yao, Xiansong He
article en

Abstract

Reliable heavy machinery requires accurate health assessments of its hydraulic systems. Existing data-driven models often fail to track long-term degradation trends while concurrently ignoring the physical laws governing wear. This oversight produces predictions that contradict the natural irreversible progression of equipment faults. This study introduces the Physics-Informed Monotonic Conformer to address this specific problem. The proposed model combines convolutional inductive biases with global self-attention to merge multi-scale spatiotemporal features. We also implement a monotonicity loss function to enforce physical degradation constraints. This step grounds the purely data-driven network in actual physical realities. Testing on an electrohydrostatic actuator dataset shows the new method surpasses current baseline models. The regularization mechanism also significantly improves physical consistency, yielding a high Spearman rank correlation. The resulting health indicators offer the numerical precision and physical reliability necessary for safety-critical aerospace deployment.

SensorsVol. 26(7)
Nanjing University of Science and Technology (CN), Genertec Shenyang Machine Tool Co., Ltd. (China) (CN), Urumqi Vocational University (CN)
National Science and Technology Major Project
Responsible consumption and production
Openalex Percentile: Top 32%
Machine Fault Diagnosis Techniques
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