Floating ring gas membrane sealing leakage prediction method that integrates physical mechanisms and data-driven learning

Predicting leakage rates in floating ring gas film seals has long been recognized as one of the most challenging problems in sealing technology. Although traditional numerical methods perform excellently in solving the Reynolds equation for individual operating conditions, they still face challenges such as high repetitive computational costs and low data utilization efficiency in scenarios requiring extensive parameterization or inverse problem solving. To this end, this paper proposes a leakage prediction model for floating ring gas film seals based on physics-informed neural networks (PINNs), which achieves a natural fusion of parametric modeling and data-driven physical constraints. A dynamic loss-weighting strategy is adopted, initially prioritizing data fitting to accelerate convergence and subsequently strengthening physical constraints to improve generalization. After training on leakage-rate sample data, the model achieves high-precision leakage prediction while ensuring consistency with lubrication physics. Comparative studies with purely physics-driven and purely data-driven models show that the PINN approach delivers markedly higher prediction accuracy (R2 > 0.90), improved physical interpretability, improved computational efficiency, and superior generalization across operating conditions. This method integrates physical rigor with intelligent learning, offering a practical foundation for the intelligent development of floating ring gas film sealing technology.

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Publication Details

Journal
Physics of Fluids
Published
2026-04-01
DOI
https://doi.org/10.1063/5.0314202
Primary Topic
Tribology and Lubrication Engineering
Type
article
Field-Weighted Citation Impact
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article

Floating ring gas membrane sealing leakage prediction method that integrates physical mechanisms and data-driven learning

Jiaxin Si, Chaojun Deng, Baoyue Dai, Xuexing Ding
Physics of Fluids
Tribology and Lubrication Engineering
article

Floating ring gas membrane sealing leakage prediction method that integrates physical mechanisms and data-driven learning

Jiaxin Si, Chaojun Deng, Baoyue Dai, Xuexing Ding
article en

Abstract

Predicting leakage rates in floating ring gas film seals has long been recognized as one of the most challenging problems in sealing technology. Although traditional numerical methods perform excellently in solving the Reynolds equation for individual operating conditions, they still face challenges such as high repetitive computational costs and low data utilization efficiency in scenarios requiring extensive parameterization or inverse problem solving. To this end, this paper proposes a leakage prediction model for floating ring gas film seals based on physics-informed neural networks (PINNs), which achieves a natural fusion of parametric modeling and data-driven physical constraints. A dynamic loss-weighting strategy is adopted, initially prioritizing data fitting to accelerate convergence and subsequently strengthening physical constraints to improve generalization. After training on leakage-rate sample data, the model achieves high-precision leakage prediction while ensuring consistency with lubrication physics. Comparative studies with purely physics-driven and purely data-driven models show that the PINN approach delivers markedly higher prediction accuracy (R2 > 0.90), improved physical interpretability, improved computational efficiency, and superior generalization across operating conditions. This method integrates physical rigor with intelligent learning, offering a practical foundation for the intelligent development of floating ring gas film sealing technology.

Physics of FluidsVol. 38(4)
Lanzhou University of Technology (CN), China General Nuclear Power Corporation (China) (CN), Lanzhou Petrochemical Polytechnic (CN)
Openalex Percentile: Top 27%
Tribology and Lubrication Engineering
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Floating ring gas membrane sealing leakage prediction method that integrates physical mechanisms and data-driven learning — Jiaxin Si, Chaojun Deng, et al. · Physics of Fluids (2026) | TGRS Research Map | TGRS