Batch Distillation Data for Developing Machine Learning Anomaly Detection Methods

Machine learning (ML) holds great potential to advance anomaly detection (AD) in chemical processes. However, the development of ML-based methods is hindered by the lack of openly available experimental data. To address this gap, we have set up a laboratory-scale batch distillation plant and operated it to generate an extensive experimental dataset, covering fault-free experiments and experiments in which anomalies were intentionally induced, for training advanced ML-based AD methods. In total, 119 experiments were conducted across a wide range of operating conditions and mixtures. Most experiments containing anomalies were paired with a corresponding fault-free one. The dataset that we provide here includes time-series data from numerous sensors and actuators, along with estimates of measurement uncertainty. In addition, unconventional data sources - such as concentration profiles obtained via online benchtop NMR spectroscopy and video and audio recordings - are provided. Extensive metadata and expert annotations of all experiments are included. The anomaly annotations are based on an ontology developed in this work. The data are organized in a structured dataset and made freely available via https://doi.org/10.5281/zenodo.17395543 . This new dataset paves the way for the development of advanced ML-based AD methods. As it includes information on the causes of anomalies, it further enables the development of interpretable and explainable ML approaches, as well as methods for anomaly mitigation.

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Publication Details

Journal
Scientific Data
Published
2026-03-31
DOI
https://doi.org/10.1038/s41597-026-07124-3
Primary Topic
Fault Detection and Control Systems
Type
article
Field-Weighted Citation Impact
0.00

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Batch Distillation Data for Developing Machine Learning Anomaly Detection Methods

Scientific Data
Fault Detection and Control Systems
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Batch Distillation Data for Developing Machine Learning Anomaly Detection Methods

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Abstract

Machine learning (ML) holds great potential to advance anomaly detection (AD) in chemical processes. However, the development of ML-based methods is hindered by the lack of openly available experimental data. To address this gap, we have set up a laboratory-scale batch distillation plant and operated it to generate an extensive experimental dataset, covering fault-free experiments and experiments in which anomalies were intentionally induced, for training advanced ML-based AD methods. In total, 119 experiments were conducted across a wide range of operating conditions and mixtures. Most experiments containing anomalies were paired with a corresponding fault-free one. The dataset that we provide here includes time-series data from numerous sensors and actuators, along with estimates of measurement uncertainty. In addition, unconventional data sources - such as concentration profiles obtained via online benchtop NMR spectroscopy and video and audio recordings - are provided. Extensive metadata and expert annotations of all experiments are included. The anomaly annotations are based on an ontology developed in this work. The data are organized in a structured dataset and made freely available via https://doi.org/10.5281/zenodo.17395543 . This new dataset paves the way for the development of advanced ML-based AD methods. As it includes information on the causes of anomalies, it further enables the development of interpretable and explainable ML approaches, as well as methods for anomaly mitigation.

Scientific DataVol. 13(1)
University of Kaiserslautern (DE), Stadtwerke Straubing (Germany) (DE)
Deutsche Forschungsgemeinschaft
Industry, innovation and infrastructure
Openalex Percentile: Top 9%
Fault Detection and Control Systems
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