Visualizing the 3D Evolution and Morphology of Hydrogen-Assisted Ductile Crack Growth in Hydrogen-Precharged P355NH Steel Using X-Ray Micro-Computed Tomography

Hydrogen embrittlement is known to adversely affect the mechanical properties of low-carbon steels used for pipelines and pressure vessels, leading to accelerated crack growth and lowered fracture toughness. To overcome the limitations of surface-based analysis, this study employs X-ray micro-computed tomography (µ-CT) to provide a comprehensive 3D evaluation of the crack evolution. This approach is used to assess hydrogen-assisted crack growth in P355NH compact tension samples from previous fracture mechanical tests and enables a precise quantification of the internal crack path and the crack tip opening angle (CTOA) across the entire specimen thickness as well as the local damage morphology. By integrating these spatial parameters, a deeper understanding of the impact of hydrogen on local fracture mechanisms is achieved, revealing insights that have remained hidden in previous two-dimensional microscopy observations. For instance, µ-CT results clearly demonstrate that the hydrogen-assisted crack propagation is associated with increased void formation and secondary cracking in vicinity of the crack tip. However, it is proposed that the results are superimposed with continuous hydrogen desorption, which implies a need for in situ charging during mechanical loading and an analysis of the hydrogen concentration profile. Both will be the scope of further studies.