NIR Spectroscopy and Machine Learning for the Quantification of Blended Textiles: Towards Improved Understanding for Textile Recycling

Accurate quantification of cotton content is a key prerequisite for efficient textile recycling. However, it remains challenging due to material heterogeneity and technical limitations. Near-infrared spectroscopy (NIR) combined with advanced data analysis offers a rapid, non-destructive approach. However, systematic evaluations across instrument classes and analysis strategies for industrial textile sorting remain limited. In this study, a unique set of cotton/polyester blends from the same starting material with varying cotton content was analyzed using three NIR systems representing laboratory, handheld, and industrial sensor-based applications. Multiple spectral preprocessing strategies were systematically combined with partial least squares regression and advanced machine learning models. Model performance was evaluated using cross-validation and independent test sets. The benchtop NIR system delivered the highest and most consistent performance, achieving RMSEP values below 1.0% with advanced regression models. The handheld and imaging sensor system exhibited higher RMSEP values (1.2–1.6%), reflecting not only differences in preprocessing and model selection, but also intrinsic instrumental limitations. Overall, the results demonstrate that each NIR instrument class exhibits distinct strengths and limitations with respect to accuracy, sensitivity, and robustness. Consequently, instrument-specific preprocessing, models, and hyperparameters are required, and no universally transferable pipeline was identified.