AI-Based Wind Tracking and Yaw Control System for Optimizing Wind Turbine Efficiency

Accurate yaw alignment is critical for maximizing power capture in horizontal-axis wind turbines, as even moderate yaw misalignment leads to significant aerodynamic losses, increased actuator usage, and accelerated mechanical wear. This research paper proposes a hybrid smart yaw control system for small-scale wind turbines that combines real-time measurements with short-term wind direction prediction to improve alignment accuracy, operational reliability, and energy efficiency under realistic operating conditions. The system integrates four wind direction information sources, such as physical wind vane sensing, live online weather data, forecast data, and a data-driven prediction module within a structured priority framework (VANE → LIVE → FORECAST → AI), to ensure continuous yaw control during sensor or communication unavailability. The prediction module is based on a long short-term memory (LSTM) neural network trained in MATLAB using live data from an online platform, with sine–cosine encoding employed to address the circular nature of directional data. The yaw controller incorporates a ±15° deadband, dwell-time logic, shortest-path rotation, and cable-safe constraints to reduce unnecessary actuation while maintaining effective alignment. The proposed system is validated through MATLAB/Simulink simulations and real-time microcontroller-based experiments using a stepper motor-driven nacelle. Compared with conventional vane-based yaw control, the hybrid AI-assisted approach reduces the average yaw error by approximately 35–45%, maintains a yaw error within ±15° for more than 90% of the operating time, increases average electrical power output by 3–5%, and reduces yaw motor energy consumption by 10–15%, while decreasing corrective yaw actuation events by 30–40%. These results demonstrate that integrating an LSTM-based wind direction predictor with multi-source wind data provides a robust, low-cost, and practically deployable yaw control solution that enhances energy capture and mechanical durability in small-scale wind turbines.