Vortex-Induced Vibration Energy Harvesting for Road Vehicle Suspensions: Modeling, Prototyping, and Experimental Validation

To address the demand for a micro-power supply for vehicle suspension control, a novel harvester is proposed to recover vortex-induced vibration energy in the wake of a shock absorber. A suspension dynamic model was established to simulate the spring compression process and identify the wind-shielding condition. The spring-shock absorber assembly was then simplified as a stepped cylinder with two cross-sections. Flow-field analysis showed that the size, shape, and rising angle of the wake vortices were affected by the bluff-body geometry, Reynolds number, and boundary conditions. The downwash motion was found to directly influence vortex development, and two new vortex-connection modes were identified. These results provided guidance for harvester optimization. A two-way fluid–structure interaction model was developed to describe the electromechanical conversion behavior of the proposed harvester under flow excitation. Numerical results showed that the output voltage increased with vehicle speed. An average peak voltage of 1.82 V was obtained when the piezoelectric patches were installed two larger-cylinder diameters downstream. The optimal patch length was 120 mm, and further increasing the length did not significantly improve the harvesting performance. Finally, a full-scale prototype was tested, and the measured voltage agreed well with the simulation results. The proposed harvester can therefore serve as a potential micro-power source for low-power suspension electronics.