Mechanism of Activation and Mechanical Properties of Alkali-Activated Material Derived from GGBFS/FA Activated by Carbide Slag

Ground granulated blast furnace slag (GGBFS)-based cementitious materials, known for their high strength and good fluidity, present an eco-friendly, low-carbon alternative to ordinary Portland cement (OPC). However, the high cost of activators poses a significant challenge, accounting for over 50% of alkali-activated material production costs. This study uses carbide slag (CS), a byproduct of polyvinylchloride (PVC) production, as an activator, along with other solid wastes such as GGBFS and fly ash (FA) as precursors to develop a novel, low-carbon alkali-activated material binder made entirely from solid waste. Various mixtures with different proportions of CS and GGBFS were prepared, and their workability and strength were tested at different ages. Additionally, the hydration characteristics and microstructure of the samples were analyzed using XRD, TG-DTG, FTIR, heat of hydration tests, and SEM-EDS. Results show that calcium hydroxide in CS activates the pozzolanic activity of GGBFS and FA, improving the strength as the proportion of CS increases. At the 5% CS content, the 7 days compressive strength of the GGBFS-based alkali-activated material increased by 79.7% compared to a 2% CS content. However, adding CS reduces the workability of the polymer slurry, with a spread decrease of 168.5 mm and 161.5 mm as the CS content increases from 2% to 8%. The inclusion of CS also increases the rate and total heat released during hydration, with the optimal performance observed at 5% CS. While FA incorporation reduces strength, it enhances slurry workability and reduces heat release during hydration. The strength development is attributed to the formation of AFt, C-S-H gel, C-(A)-S-H gel, and hydrocalumite-like hydrates.