Efficiency and Sustainability in Industrial Biogas Plants: Bibliometric Review of Key Operating Parameters and Emerging Process Metrics

Industrial-scale Anaerobic Digestion (AD) is a key technology for the energy recovery of agro-industrial and municipal waste and for the mitigation of greenhouse gas emissions; however, the actual operational performance of industrial biodigesters continues to show significant discrepancies with respect to the theoretical values reported in the scientific literature. In this context, there is still a lack of systematic analysis to identify which operating parameters are consistently monitored in industrial settings and which remain insufficiently explored, particularly those that describe the overall state of the digestion environment. To address this gap, a systematic literature review was conducted in the Scopus database for the period 2000–2026, complemented by a bibliometric analysis using VOSviewer software v1.6.18. 3. After applying inclusion criteria focused exclusively on industrial-scale and pilot systems, 1327 documents corresponding to the category of operating parameters were selected and analyzed using keyword co-occurrence networks and evaluation of occurrence frequencies and total link intensities. The analysis shows a marked concentration of the literature on a small set of classic parameters, highlighting pH (154 occurrences, 3667 link intensities), temperature (147 occurrences, 3255 link intensities), and ammonia (131 occurrences, 2824 link intensities) as the most recurrent variables in the industrial operation of anaerobic digesters. Complementarily, parameters such as chemical oxygen demand, total and volatile solids, and hydrogen sulfide have progressively increased their presence since 2015, mainly associated with effluent quality assessment, nutrient recovery, and overall process sustainability. In contrast, variables that integrate the state of the environment, such as electrical conductivity, oxidation-reduction potential, and the rheological properties of digestate, appear in less than 5% of the studies analyzed, despite their ability to integrate information on stability, buffer capacity, and overall operating conditions. Taken together, these findings highlight an imbalance between the intensive use of traditional parameters and the limited incorporation of integrative indicators in industrial monitoring, suggesting that their systematic inclusion, together with the development of soft sensors and predictive models, could contribute to improving operational control and reducing the gap between the theoretical performance and actual behavior of industrial biodigesters.

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Journal
Sci
Published
2026-03-26
DOI
https://doi.org/10.3390/sci8040071
Primary Topic
Anaerobic Digestion and Biogas Production
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article
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article

Efficiency and Sustainability in Industrial Biogas Plants: Bibliometric Review of Key Operating Parameters and Emerging Process Metrics

Reinier Jiménez Borges, Yoisdel Castillo Alvarez, Gerald Vasco Quispe Soto, Johan Joel Cordero Noa
Sci
Anaerobic Digestion and Biogas Production
article

Efficiency and Sustainability in Industrial Biogas Plants: Bibliometric Review of Key Operating Parameters and Emerging Process Metrics

Reinier Jiménez Borges, Yoisdel Castillo Alvarez, Gerald Vasco Quispe Soto, Johan Joel Cordero Noa
article en

Abstract

Industrial-scale Anaerobic Digestion (AD) is a key technology for the energy recovery of agro-industrial and municipal waste and for the mitigation of greenhouse gas emissions; however, the actual operational performance of industrial biodigesters continues to show significant discrepancies with respect to the theoretical values reported in the scientific literature. In this context, there is still a lack of systematic analysis to identify which operating parameters are consistently monitored in industrial settings and which remain insufficiently explored, particularly those that describe the overall state of the digestion environment. To address this gap, a systematic literature review was conducted in the Scopus database for the period 2000–2026, complemented by a bibliometric analysis using VOSviewer software v1.6.18. 3. After applying inclusion criteria focused exclusively on industrial-scale and pilot systems, 1327 documents corresponding to the category of operating parameters were selected and analyzed using keyword co-occurrence networks and evaluation of occurrence frequencies and total link intensities. The analysis shows a marked concentration of the literature on a small set of classic parameters, highlighting pH (154 occurrences, 3667 link intensities), temperature (147 occurrences, 3255 link intensities), and ammonia (131 occurrences, 2824 link intensities) as the most recurrent variables in the industrial operation of anaerobic digesters. Complementarily, parameters such as chemical oxygen demand, total and volatile solids, and hydrogen sulfide have progressively increased their presence since 2015, mainly associated with effluent quality assessment, nutrient recovery, and overall process sustainability. In contrast, variables that integrate the state of the environment, such as electrical conductivity, oxidation-reduction potential, and the rheological properties of digestate, appear in less than 5% of the studies analyzed, despite their ability to integrate information on stability, buffer capacity, and overall operating conditions. Taken together, these findings highlight an imbalance between the intensive use of traditional parameters and the limited incorporation of integrative indicators in industrial monitoring, suggesting that their systematic inclusion, together with the development of soft sensors and predictive models, could contribute to improving operational control and reducing the gap between the theoretical performance and actual behavior of industrial biodigesters.

SciVol. 8(4)
University of Cienfuegos (CU), Universidad Tecnológica del Perú (PE)
Responsible consumption and production, Industry, innovation and infrastructure
Openalex Percentile: Top 7%
Anaerobic Digestion and Biogas Production
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